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BRIDGEGUARD PLUS

TM

 MANUAL

16

SECTION 4 - INSTALLATION

4.5 Sensor Calibration

4.5.1 STOP and SLOWDOWN Distance Detection Settings

4.5.1.1  Make sure that the sensor and the reflector are properly mounted and make sure the visible laser light can be seen on the 

reflector before setting range detection. 

4.5.1.2 Setting the range detection distances will require movement of the crane to the desired STOP and SLOWDOWN distances.

4.5.2 Setting up STOP distance detection

1.  With the sensor mounted to the crane, move crane to the STOP distance point.

2.  Press and hold (it will take approximately 5 seconds) the “SELECT” pushbutton until “Q1 Near” LED turns ON.

3.   Press “SET” pushbutton; “Q1” and “Q2” LEDs should flash twice simultaneously indicating that the setup was successful. If “Q1” 

and “Q2” LED’s do NOT flash, repeat this step.

4.   Press and hold “SELECT” pushbutton for at least 6 seconds to exit setting up STOP distance setup mode. “Q1” and “RUN” LEDs 

should stay on with the crane at the STOP distance.

4.5.3 Setting up SLOWDOWN distance detection

1.  With the sensor mounted to the crane, move crane to the SLOWDOWN distance point.

2.  Press and hold (it will take approximately 5 seconds) the “SELECT” pushbutton until “Q1 Near” LED turns ON.

3.  Press select until “Q2 Near” LED light turns ON (Hint: press “SELECT” 3 times).

4.   Press “SET” pushbutton “Q1” and “Q2” LEDs should flash twice simultaneously indicating that the setup was successful. If “Q1” 

and “Q2” LED’s do NOT flash, repeat this step.

5.   Press and hold the “SELECT” pushbutton for at least 6 seconds to exit setting up SLOWDOWN distance setup mode. “Q2” and 

“RUN” LEDs should stay on with the crane at the SLOWDOWN distance.

6.  Move the crane back and forth a couple of times to verify relays are triggering at the correct distances.

Figure 4-6

1. Q1 Indicator Light

6. Q2 near Indicator Light

11. Q1 Indicator Light

2. Q2 Indicator Light

7. Q2 far Indicator Light

12. Q2 Indicator Light

3. Run Indicator Light

8. Slow Indicator Light

13. Run light/Satus Indicator Light

4. Q1 near Indicator Light

9. Select Push Button

5. Q1 far Indicator Light

10. Set Push Button

11

2

10

7

12

3

4
5
6

9

8

Q1 Q2

run

Q1 near
Q1 far
Q2 near
Q2 far
slow

ObSB

ObSB

fast

select

set

13

1

Summary of Contents for BridgeGuard Plus

Page 1: ...BRIDGEGUARD PLUSTM MANUAL XA 579411 3 08 24 22 BridgeGuard PlusTM Installation Operation Maintenance Manual...

Page 2: ...se once Buyer returns such goods FOB point of original shipment by Seller at the risk and cost of Buyer Goods replaced by Seller shall become the property of Seller There is no guarantee or warranty a...

Page 3: ...pfler has the unique ability to offer a degree of service not found anywhere else Conductix Wamp er s team of highly quali ed service technicians and engineers have years of experience servicing our c...

Page 4: ...Equipment 7 SECTION 2 PRODUCT DISPOSAL 8 2 0 Product Disposal Recycling 8 SECTION 3 OVERVIEW 9 11 3 0 General Product Overview 9 3 1 Specifications 9 3 2 Structure 10 3 3 Status Indicator Lights 10 3...

Page 5: ...tial to cause severe injury death and or major equipment or property damage NOTE NOTE is used to alert you to installation operation programming or maintenance information that is important but not ha...

Page 6: ...of performing assigned tasks and independently identifying and avoiding potential hazards based on their specialist training knowledge and experience as well as their knowledge of the applicable regul...

Page 7: ...ork clothing Primarily for protection against entrapment by moving machine parts Work clothing must be close fitting with a low resistance to tearing it must have close fitting sleeves and no protrudi...

Page 8: ...rn and disposal agreement disassembled components must be recycled as follows All metallic parts must be sorted and recycled by material type All plastic components must be sorted and recycled by mate...

Page 9: ...inition Distance Measurement Technology Precise time of flight measurement Visible Laser Red Light IP 67 rated for indoor and outdoor use 100 240 V AC voltage supply Switching Output Relay Relay outpu...

Page 10: ...tus Q1 Q2 3 Zero Level 7 LED Status Indicator 4 Mounting Hole M4 8 Control Elements 3 3 Status Indicator Lights 3 3 1 The sensor box for BridgeGuard Plus features status indicator LEDs that provide in...

Page 11: ...2 Push and hold SELECT button for 3 4 seconds to enter TEACH MODE The top LED Q1 NEAR will light up 3 Push the SELECT button two more times so the Q1 NEAR and Q1 FAR LEDs are both lit 4 Push the SET...

Page 12: ...r to I Beam web 4 0 1 Mount reflector to the I Beam using appropriate hardware See Figure 4 1 NOTE A spacer must be used between the I Beam s web and the reflector back plates A lock washer much be us...

Page 13: ...Figure 7 2 WARNING Maximum sensor trigger distance should be no more than 115 feet NOTE The sensor can be mounted to the flange of the beam or other alternative surfaces Figure 4 2 4 5 6 3 1 2 Figure...

Page 14: ...SECTION 4 INSTALLATION 4 2 Sensor Targeting 4 2 1 Included below is a general sensor target installation your specific installation may vary See Figure 4 4 Figure 4 4 End of Runway End of Runway Refl...

Page 15: ...See Table 4 1 Terminal Wire Color Description 4 Brown 24VDC 5 7 Blue 24VDC 8 Black Q1 PNP Out 9 White Q2 PNP Out 10 Gray Teach Input Table 4 1 L 120V BLACK 18AWG 6 N 120V WHITE 18 AWG 6 PE GREEN 18AW...

Page 16: ...4 5 3 Setting up SLOWDOWN distance detection 1 With the sensor mounted to the crane move crane to the SLOWDOWN distance point 2 Press and hold it will take approximately 5 seconds the SELECT pushbutt...

Page 17: ...Electrical Maintenance WARNING Equipment damage due to improper cleaning Never use cleaning agents containing aggressive substance Never use pointed objects for cleaning Interval Maintenance Work To b...

Page 18: ...sors and to the control box Unable to read output signals Electric Connection Inspect the connection to terminal blocks in control box and to the sensor Laser is not on reflector plate Realign sensor...

Page 19: ...BRIDGEGUARD PLUSTM MANUAL 19 NOTES...

Page 20: ...urlington ON L7L 0E6 Customer Support Phone 1 800 667 2487 Phone 1 450 565 9900 Fax 1 450 951 8591 info ca conductix com M XICO Calle Trevi o 983 C Zona Centro Apodaca NL M xico 66600 Customer Support...

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