Concoa 65 Installation And Operation Instructions Manual Download Page 6

3

Scope

This  manual  provides  installation  and  operation  information  for  the
CONCOA  Gas  Mizer.

Use

The  Mizer  is  an  accessory  for  inside  bench  production  and  assembly  line
gas  welding  and  heating  operations.    It  is  designed  for  use  in  the  oxygen
and  fuel  gas  supply,  low  pressure  line  of  a  hand  welding  torch.    When  a
hand torch is hung on the Mizer’s hanger rod, oxygen and fuel gas are shut
off.

Pilot  light  burner  tips  are  not  included  with  the  Mizer,  but  are  required
for an installation.  Order them separately for MAPP

®

 gas, propane, acety-

lene,  or  natural  gas.

Description

The inlet side of the Gas Mizer is equipped with a fuel gas pilot light.  The
inlet and outlet nipples are B size, RH for oxygen and LH for fuel gas.  The
Mizer’s  shut  off  valves  can  be  individually  adjusted  by  their  seat  adjust-
ment  screws.   This  seat  adjustment  controls  ignition  by:  LEAD  for  ON
and LAG for OFF.

SAFTEY

Install pressure regulators on cylinders (or pipline branch).  Comply with
CONCOA  manual 

Safe  Practices  in Welding  &  Cutting

,  ADE  872,  and

torch and regulator instruction manuals

a. Secure the Gas Mizer on a bench or other horizontal surface, using

four mounting holes.  Position the Mizer so that when the torch is
hung  on  the  hanger,  torch  tip  will  point  away  from  operator  and
in a safe direction.

b. Connect the fuel gas hose to the inlet marked FUEL GAS  and the

oxygen  hose  to  the  other  inlet.    Refer  to  the  above  table  for  hose
andfitting  accessories.   Turn  off  pilot  light  adjusting  valve  (clock-
wise).

c. Connect  torch  hoses  to  respective  Mizer  outlets.
d. Screw pilot light burner (for fuel gas to be used) into Mizer needle

valve securely so that is does not leak.

INSTALLATION

INTRODUCTION

6

IMPORTANT

Hoses for use with acetylene only  - Grades R and RM .  Hoses for use with
fuel gases (including acetylene) - Grade T.

NOTE

CGA G-1  5.3.3.13  To minimize the withdrawal of liquid solvent, acetylene
should be withdrawn from the cylinder at a rate not to exceed 1/10 (one-
tenth) of the capacity of the cylinder per hour during intermittent use.  For
full withdrawal of the contents of the cylinder on a continous basis, the flow
rate should be no more than 1/15 (one-fifteenth) of the capacity of the cylin-
der per hour.

NOTE

Check valves prevent the reverse flow of mixed gases.  Regulator Check Valves
“B” size 830 4199 Oxygen, 830 4200 Fuel.  Torch Check Valves “B” size 831
4146 Oxygen, 831 4138 Fuel.

IMPORTANT

For Maximum Safety Use Flashback Arrestors

Regulator Mounted

    Regulator Mounted

         Torch Mounted

Model -78 Resettable

Model  65

             Model 460

801 0786 “B” Size (Oxy.)     801 0536 “B” Size (Oxy.)    801 1466 “B” Size (Oxy.)
801 0789 “B” Size (Fuel)   801 0539 “B” Size (Fuel)    801 1469 “B” Size (Fuel)

UL Listed  ---  Meets OSHA Requirements   ---  Comply with ISO 5175

Summary of Contents for 65

Page 1: ... Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com Before Installing or Operating Read and Comply with These Instructions Gas Mizer September 2001 Supersedes August 2000 ...

Page 2: ...c or written request for service advice be made to the CONCOA Customer Service in Virginia Beach Virginia PHONE 1 800 225 0473 FAX 1 757 422 3125 E MAIL e mail concoa com Please be preapred to provide the model number and serial number of the equipment involved in addition to some details regarding its application Comply with all safety precautions given in torch instruction manual and the followi...

Page 3: ...t off valves can be individually adjusted by their seat adjust ment screws This seat adjustment controls ignition by LEAD for ON and LAG for OFF SAFTEY Install pressure regulators on cylinders or pipline branch Comply with CONCOA manual Safe Practices in Welding Cutting ADE 872 and torch and regulator instruction manuals a Secure the Gas Mizer on a bench or other horizontal surface using four moun...

Page 4: ...same pressure settings at each regulator as if this device were not in the torch system Hanger Rod Adjustment When placing the Mizer in operation the hanger rod should be adjusted so that the hand torch will shut off the fuel gas and oxygen valves with its own weight a Close the pilot valve by turning the pilot valve T handle clockwise until it stops Tighten only enough to ensure a tight seal b Wi...

Page 5: ...rform repairs CAUTION Shut off gas supplies at source before attempting inspection or service unless leak testing with an approved oxygen compatible leak detection fluid General Servicing is usually required if gas escapes from the hand torch when it is on the hanger rod test by hand pressure on the hanger rod If the torch and station outlet valves are closed but the regulator indicates a slow cha...

Page 6: ...nous basis the flow rate should be no more than 1 15 one fifteenth of the capacity of the cylin der per hour NOTE Check valves prevent the reverse flow of mixed gases Regulator Check Valves B size 830 4199 Oxygen 830 4200 Fuel Torch Check Valves B size 831 4146 Oxygen 831 4138 Fuel IMPORTANT For Maximum Safety Use Flashback Arrestors Regulator Mounted Regulator Mounted Torch Mounted Model 78 Reset...

Page 7: ...therthanCONTROLSCOR PORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sole and exclusive remedy under the above warranties is limited to repairing or replacing free of charge at CONTROLS CORPORATION OF AMERICA s option the equipment or part which is reported to its Authorized D...

Page 8: ...Certified ISO 9000 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com ADI 1098 P ...

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