Concoa 65 Installation And Operation Instructions Manual Download Page 2

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GENERAL  SAFETY  PROCEDURES

USER  RESPONSIBILITY

This equipment will perform in conformity with the description contained
in  this  manual  and  accompanying  label  and/or  inserts  when  installed,  op-
erated,  maintained  and  repaired  in  accordance  with  the  instructions  pro-
vided.   This  equipment  must  be  checked  periodically.    Defective  equip-
ment  should  not  be  used.    Parts  that  are  broken,  missing,  plainly  worn,
distorted  or  contaminated,  should  be  replaced  immediately.

This equipment or any of its parts should not be altered without the prior
written approval of CONCOA.  The user of this equipment shall have the
sole responsibility for any malfunction which results from improper use, faulty
maintenance,  damage,  improper  repair  or  alteration  by  anyone  other  than
CONCOA or a service facility designated by CONCOA.

Should  such  repair  or  replacement  become  necessary,  Controls  Corpora-
tion  of  America  (“CONCOA”)  recommends  that  telephonic  or  written
request for service advice be made to the CONCOA Customer Service in
Virginia  Beach,  Virginia.    PHONE:  1-800-225-0473;  FAX:  1-757-422-
3125;  E-MAIL:  [email protected].    Please  be  preapred  to  provide  the
model  number  and  serial  number  of  the  equipment  involved,  in  addition
to  some  details  regarding  its  application.

Comply with  all safety  precautions  given  in  torch instruction  manual  and
the  following:

a. Left hand threaded connections must be on side marked FUEL GAS;

right hand threaded connections on side marked OXYGEN.

b. Test equipment for leaks regularly with an approved oxygen compat-

ible leak detection fluid.

c. Do not use equipment unless it is free from leaks.
d.  Before lighting pilot light, purge lines individually to eliminate un-

wanted mixtures of fuel gas and air or oxygen.

e. Keep combustibles away from pilot light.  Avoid releasing uncontrol-

lable flammable gases or vapors near the pilot light.

f. Do not use oil or oil bearing materials on or near devices through

which oxygen flows.  Oil or any other combustible material can ig-
nite readily and burn vigorously in the presence of oxygen.

CUSTOMER  SERVICE

7

Warranty Information

This equipment is sold by CONTROLS CORPORATION OF AMERICA under the
warranties set forth in the following paragraphs. Such warranties are extended only with
respect to the purchase of this equipment directly from CONTROLS CORPORATION
OF AMERICA or its Authorized Distributors as new merchandise and are extended to
the first Buyer thereof other than for the purpose of resale.

For a period of one (1) year from the date of original delivery (90 days in corrosive service)
to Buyer or to Buyer’s order, this equipment is warrantied to be free from functional
defects in materials and workmanship and to conform to the description of this equip-
ment contained in this manual and any accompanying labels and/or inserts, provided
that the same is properly operated under conditions of normal use and that regular peri-
odic maintenance and service is performed or replacements made in accordance with the
instructions provided. The foregoing warranties shall not apply if the equipment has been
repaired: other than by CONTROLS CORPORATION OF AMERICA or a desig-
nated service facility or in accordance with written instructions provided by CONTROLS
CORPORATION OF AMERICA, or altered by anyone other than CONTROLS COR-
PORATION OF AMERICA, or if the equipment has been subject to abuse, misuse,
negligence or accident.

CONTROLS CORPORATION OF AMERICA’s sole and exclusive obligation and
Buyer’s sole and exclusive remedy under the above warranties is limited to repairing or
replacing, free of charge, at CONTROLS CORPORATION OF AMERICA’s option,
the equipment or part, which is reported to its Authorized Distributor from whom pur-
chased, and which if so advised, is returned with a statement of the observed deficiency,
and proof of purchase of equipment or part not later than seven (7) days after the expira-
tion date of the applicable warranty, to the nearest designated service facility during nor-
mal business hours, transportation charges prepaid, and which upon examination, is
found not to comply with the above warranties. Return trip transportation charges for the
equipment or part shall be paid by Buyer.

CONTROLS CORPORATION OF AMERICA SHALL NOT BE OTHERWISE
LIABLE FOR ANY DAMAGES INCLUDING BUT NOT LIMITED TO: INCI-
DENTAL DAMAGES, CONSEQUENTIAL DAMAGES, OR SPECIAL DAMAGES,
WHETHER SUCH DAMAGES RESULT FROM NEGLIGENCE, BREACH OF
WARRANTY OR OTHERWISE.

THERE ARE NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND BE-
YOND THE WARRANTIES HEREINABOVE SET FORTH. CONTROLS COR-
PORATION OF AMERICA MAKES NO WARRANTY OF MERCHANTABIL-
ITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE
EQUIPMENT OR PARTS THEREOF.

Summary of Contents for 65

Page 1: ... Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com Before Installing or Operating Read and Comply with These Instructions Gas Mizer September 2001 Supersedes August 2000 ...

Page 2: ...c or written request for service advice be made to the CONCOA Customer Service in Virginia Beach Virginia PHONE 1 800 225 0473 FAX 1 757 422 3125 E MAIL e mail concoa com Please be preapred to provide the model number and serial number of the equipment involved in addition to some details regarding its application Comply with all safety precautions given in torch instruction manual and the followi...

Page 3: ...t off valves can be individually adjusted by their seat adjust ment screws This seat adjustment controls ignition by LEAD for ON and LAG for OFF SAFTEY Install pressure regulators on cylinders or pipline branch Comply with CONCOA manual Safe Practices in Welding Cutting ADE 872 and torch and regulator instruction manuals a Secure the Gas Mizer on a bench or other horizontal surface using four moun...

Page 4: ...same pressure settings at each regulator as if this device were not in the torch system Hanger Rod Adjustment When placing the Mizer in operation the hanger rod should be adjusted so that the hand torch will shut off the fuel gas and oxygen valves with its own weight a Close the pilot valve by turning the pilot valve T handle clockwise until it stops Tighten only enough to ensure a tight seal b Wi...

Page 5: ...rform repairs CAUTION Shut off gas supplies at source before attempting inspection or service unless leak testing with an approved oxygen compatible leak detection fluid General Servicing is usually required if gas escapes from the hand torch when it is on the hanger rod test by hand pressure on the hanger rod If the torch and station outlet valves are closed but the regulator indicates a slow cha...

Page 6: ...nous basis the flow rate should be no more than 1 15 one fifteenth of the capacity of the cylin der per hour NOTE Check valves prevent the reverse flow of mixed gases Regulator Check Valves B size 830 4199 Oxygen 830 4200 Fuel Torch Check Valves B size 831 4146 Oxygen 831 4138 Fuel IMPORTANT For Maximum Safety Use Flashback Arrestors Regulator Mounted Regulator Mounted Torch Mounted Model 78 Reset...

Page 7: ...therthanCONTROLSCOR PORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sole and exclusive remedy under the above warranties is limited to repairing or replacing free of charge at CONTROLS CORPORATION OF AMERICA s option the equipment or part which is reported to its Authorized D...

Page 8: ...Certified ISO 9000 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com ADI 1098 P ...

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