Concoa 621 3 Series Installation And Operation Instructions For Download Page 4

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INTENDED USE OF PRODUCT

The brass 621 Series autoswitch system  is intended for use in laserpurity, non-corrosive applications.  Please note 
the safety information shown in the later sections.

USER RESPONSIBILITY

The User of this equipment should follow all labeling,  installation and operation instructions when using this 
equipment. It is recommended that the user review all safety precautions listed in the safety section of this manual.  

Know the properties and special handling requirements of the gas being used.  Many gases are dangerous (flammable, 
toxic, corrosive , etc.)  Consult with the cylinder distributor for the proper use of the cylinders and any restrictions in 
their use.  This equipment must be checked periodically.  Improperly working equipment should not be used.   Broken, 
worn, distorted, contaminated, or missing components should be replaced by a trained technician immediately. 

CUSTOMER ASSISTANCE 

In the event of equipment failure, call the CONCOA Customer Assistance Line: 1-800-225-0473.  Please be prepared 
to provide the model number and serial number of the equipment involved, in addition to some details regarding its 
application.  This would include inlet and outlet pressures, flow rate, environmental conditions, and gas service.

SAFETY 

Carefully read and comply with these instructions before installing or operating any high pressure gas manifold.  These 
manifolds are designed, manufactured, and tested to conform to industry standards for safety for high pressure gas 
manifolds for maximum inlet pressure of 3000 pounds per square inch (200 bar), working pressure.

Always observe the following safety practices:

√    

Store cylinders with valve caps screwed on, and cylinders chained to a supporting wall or column.

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Handle cylinders carefully and only with valve caps screwed on.  The cap will prevent the cylinder valve 
from breaking off at the top of the cylinder if the cylinder is accidentally dropped or falls over.  The cap also 
protects the cylinder valve from damage to screw threads, which could cause leaky connections.

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Due to the highly combustible nature of hydrogen, methane, ethylene and fuel gases, all manifolds used 
with this gas are provided with flashback arrestors to stop any burning gas in the pipeline from getting back 
to the manifold or cylinders.  Flashback arrestors are either water filled or dry check valve type.  Gas flowing 
from the regulators on the manifold flows through the flashback arrestor to the pipeline.  Also, arrestors on 
pigtails are required for acetylene service.

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Keep all cylinders away from any source of high temperature (not over 120° F, 50° C) or possible fire hazards.  
High-pressure gas contained in a closed cylinder becomes increasingly dangerous when exposed to high 
temperature because pressure increases and the strength of the cylinder decreases.

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No smoking should be permitted near oxygen, nitrous oxide, flammable gases and flammable mixtures and 
in area where cylinders are stored.

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Where oxygen or nitrous oxide is used, the manifold and cylinders must be kept clean.  No oil, grease, or 
combustible substances should come in contact with oxygen or nitrous oxide storage or handling equipment.  
Such materials in contact with oxygen or nitrous oxide are readily ignitable and when ignited, will burn 
intensely.

√    

Never lift gas cylinders with a magnetic lifting device.

Summary of Contents for 621 3 Series

Page 1: ...UCTIONS Before Installing or Operating Read and Comply with These Instructions Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fa...

Page 2: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 3: ...witch is equipped with LED status lights to indicate the condition of the gas cylinders A green indicator light signifies a Normal condition while a red light indicates an Alarm Gas cylinder empty con...

Page 4: ...bar working pressure Always observe the following safety practices Store cylinders with valve caps screwed on and cylinders chained to a supporting wall or column Handle cylinders carefully and only...

Page 5: ...appropriate industrial standards for the intended service and must be thoroughly cleaned before using Comply with all safety rules and precautions of the following 1 American National Standards Insti...

Page 6: ...pose of the relief valve is to protect the autoswitch system and its components only Figure 2 If there is pressure sensitive equipment downstream of the autoswitch system it is recommended that an app...

Page 7: ...pproximately 10 inches to the left and right of center 3 Remove the mounting bracket from the rear of the AutoSwitch Console by removing the retaining nuts at the bottom of the mounting bracket Figure...

Page 8: ...around the threads twice Cut off the excess tape and press the end firmly into the threads Installing the inlet connection For Maniflex Manifold system installation System 621 X12X CGA typical manifo...

Page 9: ...ection of the tube fitting just removed into the diaphragm valve as shown in Figure 8 Wrench tighten 5 Thread the 1 4 NPT connection of the diaphragm valve assembly into the starter block as shown in...

Page 10: ...4 NPT connection of the tube fitting just removed into the diaphragm valve as shown in Figure 9 Wrench tighten 5 Thread the 1 4 NPT connection of the diaphragm valve assembly into the tee purge as sh...

Page 11: ...o the street elbow assembly a second wrench must be in place holding the hex on the street elbow assembly Failure to do so may cause the street elbow assembly to loosen System 621 X31X CGA one pigtail...

Page 12: ...12 Figure 10 1 4 FPT Port with one cylinder per side Figure 11 Diaphragm Valve with 1 4 FPT Port shown with one cylinder per side...

Page 13: ...tee purge assembly into the diaphragm valve assembly a second wrench must be in place holding the diaphragm valve Failure to do so may cause the diaphragm valve assembly to loosen 4 Thread the 1 4 NPT...

Page 14: ...ulator knob counterclockwise until the knob stops turning 3 When first pressurizing do not stand in front of or contact the switchover system Slowly open the cylinder valve Observe the high pressure g...

Page 15: ...e to close the cylinder valve and any other valves that connect the cylinder to the system The full replacement cylinder is now the reserve cylinder Note while changing cylinders on one side there wil...

Page 16: ...o adjust the alarm set point The lowering of the alarm set point pressure may cause the alarm not to work properly When adjustments are made check the function of the system With the knob arrow turned...

Page 17: ...is decreasing on both inlet gauges at the same time 1 Make sure the priority valve knob is turned fully to the right or left 2 Observe the inlet pressure It may be necessary to do this during times of...

Page 18: ...product returned to CONCOA for service Please contact a Customer Service Representative at 1 800 225 0473 to receive this number You will be asked to provide 1 Model Number 2 Gas Service 3 Inlet press...

Page 19: ...e other than CONTROLS CORPORATION OF AMERICA or if the equipment has been subject to abuse misuse negligence or accident CONTROLS CORPORATION OF AMERICA s sole and exclusive obligation and Buyer s sol...

Page 20: ...ADI 3199D Certified ISO 9001 Controls Corporation of America 1501 Harpers Road Virginia Beach VA 23454 To Order Call 1 800 225 0473 or 757 422 8330 Fax 757 422 3125 www concoa com...

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