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Compur Monitors Statox 503, Manual

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Statox 503 Control Module 

Issue 10 / 2018                                                                                                                                                                 Page 

3

 of 

46  

 

         Livetime ........................................................................................................................................ 42 

 

Operating the Statox 503 with Statox 501 ARE or HRC Sensor .................................................... 43 

 

 

 

Summary of Contents for Statox 503

Page 1: ...Manual Statox 503 Control Module Compur Monitors GmbH Co KG Weissenseestrasse 101 D 81539 M nchen Phone 49 0 89 62038 268 Fax 49 0 89 62038 184 www compur com compur compur de...

Page 2: ...he bridge voltage 22 Switching the sensor power supply off 23 Programming the alarm relays 24 Alarm relays configuration 27 Functional test 28 Current output in Service Mode 30 Changing the operation...

Page 3: ...Statox 503 Control Module Issue 10 2018 Page 3 of 46 Livetime 42 Operating the Statox 503 with Statox 501 ARE or HRC Sensor 43...

Page 4: ...le must be operated maintained and repaired by trained and expert personnel only Use only Compur Monitors original parts for repair and maintenance Do not connect the module directly to mains Do not m...

Page 5: ...ntrinsic safety and must be connected via an intrinsically safe repeater as far as they are intended to be installed in a hazardous area Zone 1 or 2 Sensor heads for combustible gases and CO2 Statox 5...

Page 6: ...s shown in Figure 2 In this case each module must be powered separately with 24 VDC 1 Plug the bus adapters together and snap them on the DIN rail as shown in Figure 1 2 Incline the module and move it...

Page 7: ...via bus The power rail is rated for 30 modules max in one row You can interconnect multiple rows with the optional bus plugs Connection set Art 557003 1 set per rail is needed For further information...

Page 8: ...appropriate program prior to connecting the sensor head Otherwise the sensor can be damaged Ex works the Statox 503 is configurated to operate as Control Module After connection to power it performs a...

Page 9: ...ng with the measured value tells you that the combination sensor head control module has not been calibrated together The control module operates with default sensor parameters By pushing ENTER the me...

Page 10: ...in the measuring mode Right Navigates right in the menu increases a programmed figure changes the first display line when in the measuring mode In some menus a continuous push activates the fast mode...

Page 11: ...value is going to flash The or button change the content of the upper line to display the serial number of the module the end of range value and the actual program After 20 seconds the display goes b...

Page 12: ...signal on terminal A1 to Low 0V A2 Exceeding alarm threshold 2 sets the signal on terminal A2 to Low 0V SF A system failure sets the signal on terminal SF to Low 0V Figure 6 Bus terminals Electrical c...

Page 13: ...wer supply Power supply 24 V DC 14 Relay SF NC System failure relay break contact 15 Relay SF NO System failure relay make contact 16 Relay SF C System failure relay central contact 17 GND Power suppl...

Page 14: ...t of 2 or 4 mA selectable If the current output is not in use terminals 3 and 4 must be short circuited in order to avoid an Error 13 Self Test Trigger for Statox 560 Push the buttons R and Enter for...

Page 15: ...threshold exceeding one system failure System failure relay The SF relay coil is always active and drops out in case of a system failure or voltage drop The alarm relay parameters can be set in the ma...

Page 16: ...button together for 2 s 2 Enter the first digit with or Use the Reset button for corrections 3 Confirm with Enter 4 Continue with the next 3 digits the same way 5 After confirming the last digit with...

Page 17: ...TINE 1 2 Calibration with gas 6 2 SENSOR TEST1 2 Display of the bridge signal in LEL or mV 6 3 SENSOR POWER 1 2 Switches sensor power off or on 6 4 OUTPUT TEST Test of the LEDs relays alarms and the a...

Page 18: ...or toxic gases oxygen or combustible gases measure the concentration of the target gas in the field Statox 503 evaluates the signal and displays the value Any alarm threshold exceeding is signaled by...

Page 19: ...t is deactivated 4 Select your program with the or button Push and hold or for the fast mode 5 Confirm by pushing the button 6 The display shows Store for 2 seconds 7 Then the number of the new progra...

Page 20: ...NE ZERO ADJUSTM 000 APPLY SPAN GAS GAS IS ON R R CALIB FINISHED GAS CONC value unit FACTOR x yy DONE R CALIB FAILED GAS value unit R R GAS CONC ERROR R ERROR 6 ERROR 7 ERROR 8 APPLY SPAN GAS R Figure...

Page 21: ...r button Push and hold or for speed mode Entering the concentration must be carried out in the respective display unit e g combustible gases are shown in LEL See the last column of the program listing...

Page 22: ...eset If the calibration has not been completed successfully ERROR 8 CALIBR FAILED or GAS CONC ERROR the module will continue with the most recent valid data The display shows alternating CALIB FAILED...

Page 23: ...n 3 Push Reset to return to the main menu and again to return to measuring mode Switching the sensor power supply off This menu is active for Statox 501 HRC ARE LCIR MCIR CO2 and PID sensor head progr...

Page 24: ...he alarm relays In this menu you can set parameters of the alarm relays A1 and A2 1 Alarm thresholds A1 must be lower than A2 2 High or low alarm 3 Latching HOLD or non latching AUTO RESET 4 Coil acti...

Page 25: ...l be effective 2 Program the alarm threshold with or Push and hold or button for speed mode 3 Confirm with Enter 4 Select an alarm type with or 5 Confirm with Enter 6 Select a Reset setting latching o...

Page 26: ...procedure in Common Alarm mode When operating in common alarm mode the module monitors the status of up to 25 control modules connected to the bus As soon as one control module generates an alarm the...

Page 27: ...atching AUTO RESET 2 Coil active ACTIVE or passive PASSIVE in case of an alarm As long as an alarm is submitted via bus the relevant LEDs are on and the corresponding relays are switched If an alarm t...

Page 28: ...with Enter 4 Select the relay setting with or 5 Confirm with Enter 6 Display DONE for 2 seconds 7 The module returns now automatically into the main menu 8 Push the reset button to return to the meas...

Page 29: ...enu 3 With the last you will return to the main menu 4 Push RESET to return to the measuring mode MEASURING MODE Change Menu item LED A1 flashes Relay A1 switches alarm report A1 to bus 0 mA between P...

Page 30: ...lected program or operation mode If you operate the module as a SIL device EN 50402 or IEC 61508 2 mA in service mode are mandatory SERVICE OUTPUT SERV OUT 2 mA R SERV OUT 4 mA Figure 21 Diagram servi...

Page 31: ...mmon Alarm mode in chapter 7 MODE CONTROL MODULE R COMMON ALARM Change MODE Figure 22 Change of operation mode 1 Push to enter the Mode menu 2 Select the desired mode with or 3 Confirm with Enter a If...

Page 32: ...ent mode 4 20 mA transmitter Statox 501 S Statox 501 Infratox Statox 505 Statox 506 and Statox 560 In transmitter mode the sensor signal is transferred directly to the analog output according to the s...

Page 33: ...t mode 3 or 4 Figure 24 Statox 560 Current 4 20 mA Current mode 4 Figure 26 one or two ground wires 5 6 7 8 9 10 11 12 5 6 7 8 9 10 11 12 3 3 1 2 5 4 5 o 4 1 o 2 2 wire mode 9 10 11 12 19 V IINP 5 6 7...

Page 34: ...D E I N V A L I D Menu program selection C H O O S E P R O G R A M Settings saved S T O R E Menu relays settings alarm 1 A L A R M 1 R E L A Y Menu relays settings alarm 2 A L A R M 2 R E L A Y High...

Page 35: ...test A L A R M 2 T E S T System failure test A L A R M S F T E S T Current output test 0 22 mA x x m A T E S T Main menu functional test O U T P U T T E S T 4 20 mA sensor head in the service mode S E...

Page 36: ...service partner ERROR 5 Critical Cable interruption only in voltage mode Check the sensor head power supply connection and voltage Jumper mounted in 3 wire mode Connect sensor head and push Reset butt...

Page 37: ...valid Eventually replace the sensor CALIBR FAILED Non Critical The result of sensor signal gas concentration response factor is too low Check gas concentration and response factor entry Eventually sel...

Page 38: ...de 3 2 mA 1 SERVICE MODE or menu OFF OFF flashing ON active active active 1 Ex works setting can be changed by user 2 Depending on actual alarm status 3 Priority ranking Service Mode SF A1 A2 Over ran...

Page 39: ...apter set for 1 module 557002 Statox 502 503 connection set for bus adapter 557003 Statox 502 503 cabinet 400 x 300 x 150 mm 557010 Statox 502 503 cabinet 400 x 600 x 200 mm 557040 Functional Safety T...

Page 40: ...o a standard 0 22 mA signal which is accessible at the current output It also supplies the bridge supply voltage of the catalytic sensor A relay SF which is always passive alarms in case of system fai...

Page 41: ...ed within a prooftest interval Visual inspection for damage and pollution Cables and plugs must make good contact Functional test as described in chapter 8 1 Observe the recommendations for maintenanc...

Page 42: ...erating as Control Module SF1 2 2 x 10 4 4 3 x 10 4 1 05 x 10 3 SF2 2 2 x 10 4 4 2 x 10 4 1 02 x 10 3 SF3 2 5 x 10 4 4 7 x 10 4 1 16 x 10 3 SF4 2 4 x 10 4 4 6 x 10 4 1 13 x 10 3 PFDavg Average Probabi...

Page 43: ...dware failure tolerance of 0 and 6 month prooftest interval SIL 2 compliance is given for ARE HRC sensors see IEC 61508 2 Table 2 A prooftest of a Statox 501 ARE HRC sensor head must be done together...

Page 44: ...e protection class IP 20 Connections 24 terminals can take cable diameters up to 2 5 mm2 Relays 2 x Alarm 1 x System failure Relays contact 250 VAC 8A min burdon 12V 10 mA contact material silver nick...

Page 45: ...Statox 503 Control Module Issue 10 2018 Page 45 of 46 Declaration of conformity...

Page 46: ...ection with the use of the products and information Any statement or recommendation not contained herein is unauthorized and shall not bind Compur Monitors Nothing herein shall be construed as a recom...

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