CompAir DELCOS Pro User Manual Download Page 22

5. Extended functions 

20 

5.8.3  Remote start / stop 

 

Danger  

In this operating mode, the compressor may start 
automatically at any time. 

 

Attention  

Only potential-free contacts may be connected to 
the terminal strip. External voltages will destroy the 
DELCOS 

Pro

.  

The potential-free contacts must not be more than 
20 metres away from the terminal strip. If necessary 

 

coupling relays must be fitted in the control 
cabinet.  

This function allows the operator to externally switch 
the compressor on and off. You have two ways of 
implementing this function. The remote start / stop 
function is permanently programmed. This relates to 
terminals X2:1 and X2:3 (see circuit diagram). 

The unit continues to run while the potential-free 
contact is closed. If the contact is opened, the soft-stop 
is undertaken and the unit stops. 

 

Note   

The unit is controlled using the remote start / stop 
function. If the unit is shut down during operations, e.g. 
due to power loss, it does not automatically start up 
when the power is restored.  The potential-free contact 
must first be re-opened and then closed to restart the 
unit. 
 

1st option

 

The compressor is to be activated using a potential-free 
contact. 

You activate this function in the 

[

 

CONTROL

 

MENU

 

]

 

sub-menu. Please go to the 

ENABLE

 

REMOTE-START

 

menu item. Once you have pressed the 

 

key, the 

OFF

 

value starts to flash. You can now use the 

  

key to 

change the value to 

ON

. The 

symbol appears in the 

first display row.  

Please connect the potential-free contact that you need 
for the remote start / stop function to the X2:1 and X2:3 
terminals. This input is permanently programmed for 
the remote start  / stop function. 

If the remote start / stop function is activated, you can 
no longer control the machine using the On  

I     

and 

  

 

keys on the DELCOS 

Pro

. Only the emergency off 

button remains activated. The machine can now only be 
switched on and off using the potential-free contact. 

 

2nd option 

A control room is to decide whether the enable for the 
remote start / stop function is issued. The function for 
the enable is implemented using a digital input. If the 
enable is issued, the compressor can only be switched 
on and off using the external potential-free contact 
(X2:1 and X2:3). If the enable is not issued, the 
compressor can only be switched on and off on the 
DELCOS 

Pro

.  

Please connect the potential-free contact that you need 
for the remote start / stop function to the X2:1 and X2:3 
terminals. This input is permanently programmed for 
the remote start  / stop function. 

In the 

[OPTIONAL

 

IN-/OUTPUTS] 

menu you now 

have to program one input with the 

ENAB.REM-START

 

function  (see section 5.5.1).  

The 

symbol appears in the first display row. In the 

[

 

CONTROL

 

MENU

 

]

 sub-menu behind the 

ENABLE

 

REMOTE-START

 menu item, 

EXT.

 appears. 

If the input is closed, the unit can only be switched on 
and off using the potential-free contact.  

If the input is opened, the unit can only be switched on 
and off using the DELCOS 

Pro

 

 

Summary of Contents for DELCOS Pro

Page 1: ...GB Id no 100013596 03 January 2010 1 Original User Manual DELCOS Pro electronics for stationary rotary screw compressor...

Page 2: ......

Page 3: ...1 German basis BA 100013595 03 Valid as of software version DPro L 1 xx We reserve the right to modifications relating to technical advances...

Page 4: ...rogramming maintenance intervals 9 4 3 Total load hours counter 9 5 Extended functions 10 5 1 CONTROL MENU sub menu 10 5 1 1 Operating modes 10 5 1 2 Second pressure range p2 10 5 1 3 Dryer pre run 10...

Page 5: ...al compression pressure is the pressure measured downstream of the compressor stage Network pressure is the pressure within the system connected downstream of the compressor The following symbols may...

Page 6: ...START IN xxs alternating with AFTER POWER LOSS A power loss has caused the unit to shut down The automatic restart function has been selected in the control menu The unit now starts automatically aft...

Page 7: ...0 00 00 p27 __________ 00 00 00 00 01 EM STOP 12345h 01 EM STOP 12300h CUT OUT POINT 13 0bar CUT IN POINT 12 5bar p2 CUT OUT POINT 10 5bar p2 CUT IN POINT 10 0bar AUTOMATIC OPERATION ENABLE REMOTE STA...

Page 8: ...CONTROL MENU FAULT MEMORY TIMER CONTROL LIMIT VALUES OPTIONAL IN OUTPUTS Enter a sub menu by pressing the key Again here you can use the or keys to go to a menu item To exit the sub menu you must pre...

Page 9: ...e set by pressing the key Note The control system checks whether the value set can be used The maximum network pressure CUT OUT POINT must be at least 0 2 more than the minimum network pressure CUT IN...

Page 10: ...requirement from the compressed air system and the unit is in CONTINUOUS OPERATION it switches to OFF LOAD This means that the motor and compressor stage run but no air is pumped into the compressed...

Page 11: ...maintenance interval should be reprogrammed The maintenance message can be acknowledged using the key 4 2 Programming maintenance intervals To program a maintenance interval please go to the MAINTENAN...

Page 12: ...second pressure range function in the CONTROL MENU sub menu The relevant menu items there are p2CUT OUT POINT 10 5bar p2CUT IN POINT 10 0bar p2TIMER CONTROL OFF You can use p2CUT OUT POINT and p2CUT I...

Page 13: ...it features several compressors This in turn ensures that the power supply is not loaded unnecessarily 5 1 6 Unlimited autom re start after power loss The control system can perform an automatic re st...

Page 14: ...sion pressure and network pressure When accessed these values flash to clearly show that they are not the current display values To access this information please use or to go to the warning message o...

Page 15: ...entry The timer is now switched on To improve your understanding of this function the timer unit setting is explained below using various examples Example 1 Switching unit 1 not active 1 _______ 00 0...

Page 16: ...for the 2nd pressure range 5 4 Limit values sub menu The LIMIT VALUES sub menu is for information only Here you can access the parameters set in the factory The following are shown a DESIGN PRESS 13 0...

Page 17: ...not assigned programmed EXT FAULT If the contact is opened the EXT FAULT fault message appears on the display and the unit is shut down shutting down is delayed by 1sec EXT WARNING If the contact is...

Page 18: ...e no faults on the compressor WARNING The output relay is activated when there are no warnings on the compressor MAINT ELAPSED The output relay is activated when there are no maintenance messages on t...

Page 19: ...ed twice for codes 2 and 3 If you have entered a code incorrectly the indication immediately jumps back to code 1 You then have to re enter all three codes If you have correctly entered the codes the...

Page 20: ...AD Fig 5 Circuit diagram for pressure changeover Sections 5 1 2 and 5 3 2 contain explanations of how to set the second pressure range and the possibility of timer operations with the second pressure...

Page 21: ...now be switched to on load or off load using these two inputs You will find a circuit diagram in Fig 6 In our explanation we have assigned the inputs as follows INPUT 1 ENAB REM LOAD INPUT 2 REMOTE L...

Page 22: ...e key to change the value to ON The symbol appears in the first display row Please connect the potential free contact that you need for the remote start stop function to the X2 1 and X2 3 terminals Th...

Page 23: ...must not exceed 55 C 4 All remote controls fitted at a later date remote On Off must be managed without a connection relay at max 20 metres from the control cabinet 5 When commissioning and carrying...

Page 24: ...tive cooling Improve Unit being operated with enclosure open Close enclosure Oil injection volume temperature too low high Check find cause Incorrect oil grade viscosity Check replace oil if necessary...

Page 25: ...PUT EXT WARNING 3 Check find cause FAULT BEKOMAT FAULT Connected condensate drain valve Bekomat defective 3 Check find cause WARNING BEKOMAT WARN Connected condensate drain valve Bekomat defective 3 C...

Page 26: ...ef pressure requirements during the run on time No compressed air requirements within the switching points set 4 Pressure changeover by timer or external contact active 5 1 Unit specific setting see 5...

Page 27: ......

Page 28: ...Gardner Denver Deutschland GmbH Argenthaler Str 11 55469 Simmern Germany Tel 49 0 6761 832 0 www compair com e mail sales compair com...

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