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CompAir UK Ltd 

5280D Compressor Publication 98407.1440

 

Page 29 

1440.doc 

10.4  TORQUE WRENCH SETTINGS 

 

 

Description

 

Size of 

Fastener

 

Torque Setting  (Nm)

2nd & 3rd Stg. Cylinder to Crosshead Guide 

M16 

160 

2nd & 3rd Stg. Cylinder to Crankcase 

5/8" UNC 

160 

2nd Stg. Valve Cover to Cylinder 

M16 

156 

3rd Stg. Valve Cover to Cylinder 

M16 

156 

3rd Stg. Manifold to Cylinder 

M12 

95 

2nd Stg. Valve Cover to Valve 

M10 

60 

2nd/3rd Stage Liner Locating Screw 

3/8" BSP 

85 

2nd/3rd Stage Spacer Ring to Distance Piece 

M16 

160 

2nd & 3rd Stg. Crosshead Guide to Crankcase 

M16 

160 

2nd Stg. Cooler Cover fixed end to cooler body 

M16 

237 

2nd Stg. Cooler Cover float end to cooler body 

M12 

95 

Bursting Disc Covers 

M10 

55 

3rd Stg. Cooler Cover fixed end to cooler body 

M12 

95 

3rd Stg. Cooler Cover fixed end to cooler body 

M20 

460 

3rd Stg. Cooler Cover float end to cooler body 

M20 

460 

2nd Stg. Suction Transfer Pipe to cooler body 

5/8" UNC 

167 

2nd Stg. Suction  Transfer Pipe to 2nd Stg. Cylinder

M16 

237 

Baffle Assembly to transfer pipe 

1/2" UNC 

95 

Baffle Assembly Separator 

M16 

167 

2nd Stg. Delivery Pulsation Damper to cooler 

M12 

95 

2nd Stg. Separator Top Cover 

M12 

95 

Split Flanges to connections 

M12 

95 

Check Valve Cover 3rd Stg. Separator 

M16 

167 

Shaft End Bolt Flywheel 

1.1/4" UNF

472 

 

 

 

10.5 SPECIAL 

TOOLS 

 
see Appendix 3 
10.5.1  2nd/3rd stage liner extraction parts 

C203267 

10.5.2  2nd/3rd stage piston rod/gland assembly protection tool 

C203268 

 

Summary of Contents for 5280D.1.IAC

Page 1: ...MBERS on nameplate PUBLICATION NUMBER 98407 1440 ISSUE DATE MARCH 2006 CUSTOMER ORDER NUMBER CompAir UK Ltd Reavell House White House Road IPSWICH ENGLAND IP1 5PB Telephone 44 0 1473 242000 Fax 44 0 1...

Page 2: ...PRESSURE BAR PSI SERVICE PLAN NUMBER REMARKS SEE OVER FOR MORE SIGNED 100 1 2 3 2000 4000 8000 12000 16000 20000 24000 28000 32000 36000 40000 44000 48000 52000 56000 60000 64000 68000 72000 76000 800...

Page 3: ...DATE REMARKS DATE REMARKS logsheet5280 d...

Page 4: ...9 Operation 23 10 Maintenance 27 11 Fault Finding 31 Appendix 1 Illustrations 35 General Arrangement Typical A41043 P I Diagram Typical E46786 Electrical Wiring Diagram Typical compressor only D71419...

Page 5: ...ssembly E61065 Main Air Gas System A30137 Control Drain Parts E61776 Cooling Water Piping Parts A30138 Gauge Panel Parts E61775 Liner Extraction Parts C203267 Service Tools C203268 Appendix 4 Service...

Page 6: ...ied recommended or approved by CompAir UK Ltd or the failure to maintain this equipment in accordance with the maintenance instructions may invalidate the WARRANTY cause equipment failure create unsaf...

Page 7: ...DETAILS Contact Name Sales Telephone 44 0 1473 602222 Address CompAir UK Ltd Reavell Ranelagh Road Ipswich IP2 0AQ ENGLAND Notes Telephone 44 0 1473 602222 Fax 44 0 1473 601704 Contact Names Parts Tel...

Page 8: ...this Manual is retained with the compressor for reference and should remain with the compressor if it is sold or transferred to another user Ensure that the new user is made fully aware of the need t...

Page 9: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 6 1440 doc...

Page 10: ...07 1440 Page 7 1440 doc 4 SAFETY PROCEDURES Page General 9 Warnings Cautions and Notes 9 General Safety Precautions 9 Installation Precautions 10 Operational Precautions 10 Maintenance and Repair Prec...

Page 11: ...r approved by CompAir UK Ltd may lead to failures in service which would not be covered by warranty Any unauthorised modifications or failure to maintain this equipment in accordance with maintenance...

Page 12: ...made unsafe and that there is no risk to persons or property Failure to observe these precautions given under Safety Precautions may be considered dangerous practice or misuse of the compressor Read a...

Page 13: ...ty devices guards or insulation fitted In order to limit the risk of Legionnaires Disease CompAir UK LTD advise caution with the use of cooling towers for water cooling the compressor Closed circuit o...

Page 14: ...aterial will decompose Degraded Viton gives off Hydrogen Fluoride fumes and if in contact with the skin an acid formed causes severe burns If Viton seals appear charred or gummy do not touch with unpr...

Page 15: ...no pollution to any drain or natural water course and that no burning of waste takes place which could cause pollution of the atmosphere Keep the compressor clean at all times Protect components and e...

Page 16: ...in the crankcase wall at the non drive end A gear type oil pump driven directly from the crankshaft draws oil from the sump and forces it through a micro filter element filter filtered oil passes thro...

Page 17: ...and delivery valves are of large diameter annular multiport low lift plate type The valves combine a large flow area with low lift resulting in low air speed and quiet operation Valves fitted to secon...

Page 18: ...220 mm Cylinder bore third stage 185 mm 6 5 LUBRICATION Crankcase sump capacity 50 litres Recommended oils mineral Shell Corena P100 or Mobil Rarus 427 Recommended oils synthetic Reavellite 6 6 OPERAT...

Page 19: ...1 5 Condensate discharge RP 2 6 11 SETTING ADJUSTMENTS Switching Thermometer Settings SETTINGS C Compressor Operating Pressure First stage Second stage Third stage Final Delivery Up to 50 bar g 180 1...

Page 20: ...crete base an extra 300 mm minimum all round the compression unit baseframe and typically a minimum depth 450 mm Please note this depth will depend upon the soil sub base and should be confirmed by a...

Page 21: ...complete isolation from the building or other equipment is required mount the compressor and drive motor etc on a common baseframe carried on anti vibration mounts Include a pipework vibration elimina...

Page 22: ...pework between compressor and air receiver as short as possible and do not reduce the diameter below the size of the unit delivery flange This also applies to the flange sizes of any ancillary equipme...

Page 23: ...d against corrosion for an extended period Oil free units are stored with desiccant included Similarly any compressor taken out of service must be protected against corrosion The rate at which storage...

Page 24: ...e made Remove the hand pump and reconnect the pressure oil gauge pipe Refit all access doors ensure that the securing bolts are tightened to the specified torque Remove the oil filler cap from the lef...

Page 25: ...at the isolator and remove fuses 8 2 8 Connect air delivery manifold flange to user s pipework or air receiver 8 2 9 Remove crankcase doors and crosshead access doors to inspect bearings for signs of...

Page 26: ...ut the following before starting a compressor which has been out of operation for more than 6 months Ensure the power supply is OFF and no pressurised air has remained in the compression unit or assoc...

Page 27: ...ntinues to pass receiver air at a reduced pressure to a water control valve keeping the valve open This valve supplies cooling water to the cylinders and cylinder heads whenever the compressor is runn...

Page 28: ...tion or should the oil pressure fall below a minimum pre set pressure The compressor can be STOPPED manually by depressing the EMERGENCY STOP button When the compressor has stopped by fault indicating...

Page 29: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 26 1440 doc...

Page 30: ...of damage and security of fittings 10 1 3 Recording Pressures and Temperatures Maintain a daily record of operating pressures and temperatures including the ambient temperature Take the readings when...

Page 31: ...e manufacturers recommendations 10 2 2 Maintenance Schedule SEE RSP 5280D for Schedule details SEE ALSO TORQUE WRENCH SETTING Page 32 10 3 MAINTENANCE PROCEDURES 10 3 1 Oil circuit Change crankcase oi...

Page 32: ...nd Stg Cooler Cover float end to cooler body M12 95 Bursting Disc Covers M10 55 3rd Stg Cooler Cover fixed end to cooler body M12 95 3rd Stg Cooler Cover fixed end to cooler body M20 460 3rd Stg Coole...

Page 33: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 30 1440 doc...

Page 34: ...igation please ensure Cooling water temperature rise across the machine and flow rate are correct Direction of rotation is correct Lubricating oil is at correct level Compressor servicing is up to dat...

Page 35: ...of the pressure switch Remove and test operation Replace as necessary 11 2 On Starting electric motor hums Motor single phasing Check voltage on all three phases For START DELTA starting STAR time too...

Page 36: ...y 11 8 Compressor will not unload automatically Solenoid valve manually overridden Return valve to automatic operation mode Leak on diaphragm drain valves Check drain valves for leak tight operation f...

Page 37: ...ew with CompAir recommended oil 11 15 High oil consumption Check piston rod gland wear Entrained air when unloaded Check by manually operating interstage safety valves Loose flywheel or pulley Check k...

Page 38: ...d 5280D Compressor Publication 98407 1440 Page 35 1440 doc Appendix 1 Drawings Wiring Diagrams General Arrangement Typical A41043 P I Diagram Typical E46786 Electrical Wiring Diagram Typical compresso...

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Page 42: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 36 1440 doc...

Page 43: ...2 41 Crankcase 3 43 First Stage Cylinder 45 First Stage Suction Valve Cover 47 First Stage Delivery Valve Cover 49 First State Suction Delivery Valves 51 Crankshaft Connecting Rods 53 First Stage Cros...

Page 44: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 38 1440 doc CRANKCASE 1...

Page 45: ...CRIPTION No OFF 1 C20010 55 CRANKCASE 1 2 C10190 85 DOOR 1 3 C10190 101 JOINT 1 4 A4341 100 CAPSCREW 8 5 C10190 86 FILLER 1 7 C10190 105 JOINT 1 8 A4333 96 HEX HD SCREW 2 9 C10190 115 RIGHT FOOT 1 10...

Page 46: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 40 1440 doc CRANKCASE 2...

Page 47: ...TION No OFF C20010 55 CRANKCASE 1 1 C10190 87 CROSSHEAD COVER 2 2 C10190 102 JOINT 2 3 A42341 39 CAPSCREW 16 9 A3803 69 DRAIN COCK 1 10 95410 285 SOCKET 1 11 95404 800 HEX NIPPLE 1 12 C10190 84 CRANKC...

Page 48: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 42 1440 doc CRANKCASE 3...

Page 49: ...010 55 CRANKCASE 1 1 C10190 63 BEARING HOUSING 1 2 C20010 47 BEARING HOUSING 1 3 C10190 98 JOINT 2 4 C10530 315 RETAINER 2 5 C10190 588 MAIN BEARING 3 6 C10190 590 WASHER 2 7 A6450 104 OIL SEAL 1 8 C1...

Page 50: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 44 1440 doc CYLINDER 1st STAGE...

Page 51: ...0000 3 CYLINDER HEAD 1 3 C20000 11 CYLINDER HEAD JOINT 1 4 A3764 7 PLUG 1 5 95405 858 HEX BUSH 1 6 A4341 132 CAPSCREW 12 7 C11582 1 CAPSCREW 4 8 C10500 191 LINER 1 9 A1413 576 PIN 1 10 C20010 70 PIN L...

Page 52: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 46 1440 doc SUCTION VALVE COVER...

Page 53: ...VALVE RETAINER 4 4 C20000 37 DIAPHRAGM 4 5 C20021 36 DIAPHRAGM FOLLOWER 4 6 A4341 13 CAPSCREW 24 7 A10218 16 BEARING BUSH 4 8 C20001 25 UNLOADER FORK 4 9 C20021 28 UNLOADER FORK SPRING 4 10 A10252 43...

Page 54: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 48 1440 doc DELIVERY VALVE COVER 1st STAGE...

Page 55: ...Page 49 1440 doc DELIVERY VALVE COVER 1st STAGE PARTS LIST REF No PART No DESCRIPTION No OFF 1 C20000 6 DELIVERY VALVE COVER 4 2 A1475 100 LOCATING PIN 4 3 A10347 13 O RING 4 4 C11304 204 DELIVERY VA...

Page 56: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 50 1st STAGE VALVES DELIVERY VALVE SUCTION VALVE 1440 doc...

Page 57: ...4 7 95515 262 LOCATING PIN 4 8 C11304 152 LIFT WASHER 12 9 C11304 157 COIL SPRING 24 10 C11304 211 CASTLE NUT 4 11 A3762 46 SPIT PIN 4 DELIVERY VALVE REF No PART No DESCRIPTION No OFF 1 C11304 204 DEL...

Page 58: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 52 1440 doc CRANKSHAFT CONNECTING ROD...

Page 59: ...RT No DESCRIPTION No OFF 1 C10190 754 CRANKSHAFT 1 2 C10500 217 BALANCE WEIGHT 2 3 C10500 167 SCREW 4 4 C10190 32 LOCKING PIN 8 5 C10190 333 KEY 1 6 C20010 38 DRIVING PIN 2 7 C10190 208 CONNECTING ROD...

Page 60: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 54 1440 doc CROSSHEAD 1st STAGE...

Page 61: ...0190 636 CROSSHEAD PIN 1 3 C10190 287 END PLATE 2 4 C10190 332 LOCKING PLATE 2 5 A4333 91 HEX HD SCREW 8 6 C20001 11 GLAND 1 7 C20000 20 OIL SHIELD 1 8 C20000 21 OIL BAFFLE PLATE 1 9 C10190 415 GLAND...

Page 62: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 56 1440 doc PISTON 1st STAGE...

Page 63: ...ST REF No PART No DESCRIPTION No OFF 1 C11321 8 PISTON 1 2 C20040 1 RING PRESSURE 2 3 C20040 2 RING GUIDE 1 4 C10190 698 PISTON ROD 1 5 C10190 700 PISTON NUT 1 6 C10190 704 PISTON WASHER 1 7 A10300 18...

Page 64: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 58 1440 doc GLAND 1st STAGE...

Page 65: ...N No OFF 1 C20001 11 GLAND 1 2 C10190 657 CAGE TOP 1 3 A10252 236 O RING 1 4 C20001 13 PACKING COMPOSITE PAIR 3 5 C10190 658 CAGR BOTTOM 2 6 C20001 4 RING SPACER 1 7 C10190 659 FLANGE 1 8 C20011 22 GL...

Page 66: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 60 1440 doc OIL PUMP...

Page 67: ...6 PLATE BLANKING 1 11 C20010 43 LUBRICATOR JOINT 1 12 A4341 76 CAPSCREW 4 13 A4322 4 NUT 4 14 A6738 54 WASHER SHAKEPROOF 4 15 C20010 30 GEAR HOUSING COVER 1 16 C20010 42 GEAR HOUSING JOINT 2 17 A4341...

Page 68: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 62 1440 doc OIL PUMP FILTER...

Page 69: ...NIPPLE 1 30 C20010 83 OIL FILTER ADAPTOR 1 31 A4341 51 CAPSCREW 3 32 A6454 132 PLUG 1 33 98504 65 JOINT 1 34 C20010 40 FILTER DISTANCE PIECE 1 35 C20010 44 FILTER DISTANCE JOINT 1 36 A4341 53 CAPSCREW...

Page 70: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 64 1440 doc INTERCOOLER...

Page 71: ...LER 1 6 C20010 8 BOTTOM COVER 1 7 C20010 14 JOINT 1 8 A4335 51 HEX HD SCREW 8 9 A4335 53 SCREW 4 10 C11003 12 COVER JOINT 1 11 C11003 8 INNER HEAD COVER 1 12 C11003 7 COVER JOINT 1 13 A4334 204 HEX HD...

Page 72: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 66 1440 doc 1st STAGE PIPE WORK...

Page 73: ...ion 98407 1440 Page 67 1440 doc 1st STAGE PIPE WORK PART LIST REF No PART No DESCRIPTION No OFF 1 C20011 6 1st STAGE AIR PIPE 1 2 A1641 500 62 1st SAFETY VALVE 1 4 C20010 16 JOINT 1 5 C20010 15 INTERC...

Page 74: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 68 1440 doc...

Page 75: ...y E61316 Second Third Stage Cylinder Assembly A30136 Second Stage Cooler Assembly E61066 Third Stage Cooler Assembly E61065 Main Air Gas System A30137 Control Drain Parts E61776 Cooling Water Piping P...

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Page 86: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 70 1440 doc...

Page 87: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 71 1440 doc Appendix 4 Service Plan...

Page 88: ...s Check for leaks operation of D D V s Check condition of all ancillaries FIRST 2000 HOURS SERVICE Check condition of 1st 2nd 3rd stage cylinder bores RSP5280DM 3 Change oil filter Change suction filt...

Page 89: ...1 C201839 Check and clean separator strainers drain lines Check belt drive for alignment and tension Adjust as necessary Check for oil air leaks Check tightness of all fasteners Check for leaks operat...

Page 90: ...20000 37 2nd 3rd stage suction valve unloader diaphragm 2 98650 1782 Connecting rod bolt 4 C10190 29 Connecting rod nut 4 C10190 266 Connecting rod washer 4 C10190 30 Check and clean separator straine...

Page 91: ...s drain lines Check belt drive for alignment and tension Adjust as necessary Check for oil air leaks Check tightness of all fasteners Check for leaks operation of D D V s Check condition of all ancill...

Page 92: ...il filter 1 98262 199 Suction filter element 1 98262 1019 Bursting disc kit 1 C201556 100 Service kit 1st stage valve 1 98650 2007 Service kit 2nd stage valve 1 98650 1827 3rd stage piston ring kit 1...

Page 93: ...nternal oil pipe for security Check safety valves setting Check internal cleanliness of drive motor Check starter contacts for arcing and pitting Check inter stage cooler tubes for internal fouling or...

Page 94: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 72 1440 doc...

Page 95: ...07 1440 Page 73 1440 doc Appendix 5 Ancillary Parts PET Scan Controller APP408 Anti vibration Mounts APP004 Pressure Gauge APP070 Safety Valve APP167 Diaphragm Drain Valve APP202 Solenoid Valve APP138...

Page 96: ...nameplate PUBLICATION NUMBER APP 408C ISSUE DATE JANUARY 2004 CUSTOMER ORDER NUMBER CompAir UK Ltd Ranelagh Road IPSWICH ENGLAND IP2 0AQ Telephone 44 0 1473 602222 Fax 44 0 1473 601704 Parts Fax 44 0...

Page 97: ...hine Configuration 10 2 2 6 Regulating Settings 10 2 2 7 Factory Settings 11 2 2 7 1 Typical Compressor Settings 13 2 2 8 Service Settings 13 2 2 9 Diagnostics 13 2 2 9 1 Test Digital Inputs 14 2 2 9...

Page 98: ...App 408 Customer PET controller installation guide user s manual Page 2 App 408C 98155 1015...

Page 99: ...splayed The other display normally shows the status of compressor but will display warning and trip faults if they occur All the analogue pressure and temperature readings hours run time to service tr...

Page 100: ...Push buttons The controller is equipped with 8 tactile push buttons and each push button has its own specific function Button Function Arrow up Select previous menu item Arrow down Select next menu i...

Page 101: ...enu code entry parameter modification This paragraph explains how to select a menu and how to scroll through the different parameters 2 1 1 Entering menus Reset and or returning to the basic menu Sele...

Page 102: ...ion Error list Timer list Parameters Sub menus Main selection Machine config Regulating settings Factory settings Service settings Diagnostics Parameters Parameters Parameters Parameters Test digital...

Page 103: ...r button step 4 Step 1 Step 2 and step 4 Step 3 b Parameter modification with password protection The parameters of several menus are protected by a password With the following procedure those paramet...

Page 104: ...available but waiting for system pressure to drop before starting 2 2 2 Error log menu The Controller saves the 10 most recent occurred faults By using the up and down arrow button all the messages c...

Page 105: ...ull load 40bar 20bar Pressur e unload level 0 5 bar P schedule Enabling or disabling the pressure schedule OFF OFF ON Press schedule The current time can be set as well as the configuration of the pre...

Page 106: ...Selection between local load unload control or remote load unload control through a digital input In remote unload will unload compressor and load will give normal control by system pressure LOC LOC R...

Page 107: ...ow this pressure 15 bar 0 16 bar 3 rd stage high pressure The high pressure limit for the 3 rd stage on which the compressor is shut down 44 bar 0 50 bar 3 rd stage low pressure The low pressure limit...

Page 108: ...0s Unloaded run time The unloaded run time is the time that the motor keeps on running after the stop button has been pushed This is to release condensate before the compressor stops 60s 1s 120s Blowd...

Page 109: ...gs 1 st stage delivery 185 215 210 215 2 nd stage delivery 155 175 195 200 3 rd stage delivery 175 190 200 200 Final delivery 50 55 55 55 Water temperature 60 60 60 Drain times normal ambients Open se...

Page 110: ...1 2 2 9 2 Test digital outputs Warning the relays are being powered for testing Digital output No Parameter Function Min Max 1 Main contactor control relay Relay 1 is powered Off On 2 Star contactor c...

Page 111: ...very temperature The applied voltage of the analogue input 7 is displayed 0 5 volts 8 Final air delivery temperature The applied voltage of the analogue input 8 is displayed 0 5 volts 9 1 st stage pre...

Page 112: ...ature 15 C 15 C 3 rd stage dely temp 3 rd stage temperature offset setting Trimming the sensor compared with the real measured temperature 15 C 15 C Final air dely temp Final air temperature offset se...

Page 113: ...the need for fitting a link if a trip is not fitted However if a trip is fitted then it should be operated in the NC mode and the corresponding digital input changed to NC The water flow is also opti...

Page 114: ...ms Table 19 2 4 Menu structure quick reference Basic menu Date time Ready to start Standby Starting busy Offload On load 50 Stop busy Blowing down Warning and alarms High pressure H High temperature H...

Page 115: ...L REMOTE Pressure control LOCAL REMOTE Machine number for RS485 Regulating settings for proportional control Entry code 11 P factor I factor Factory settings DEF fault delay time Oil pressure Oil Pres...

Page 116: ...tages of 42 2V peak or more the unit is classified as class III equipment Although in this situation safety earth is not needed it is still necessary to earth the unit to fulfil the electromagnetic co...

Page 117: ...App 408C 2 7 Fusing 2 fuses of 1 6A slow must be used for protection of the secondary winding of the transformer and they must be able to withstand 20A rms during at least 10ms The controller is equi...

Page 118: ...Operating temperature IEC 68 2 2B IEC 68 2 14 Na IEC 68 2 14 Nb IEC 68 2 3 Ca IEC 68 2 1 A 10 C 55 C Storage temperature IEC 68 2 1 A IEC 68 2 2 B 25 C 65 C Rel humidity at 40C at front side 95 Rel h...

Page 119: ...on usage i e regular usage every 3 months Note This dimension may only change a small amount during the life of the mount approximately 2mm 4 Any oil or paint contact with the rubber mount will affec...

Page 120: ...CompAir UK Ltd APP 004 ANTI VIBRATION MOUNTS Page 2 app004 doc...

Page 121: ...ld be made to remove a pressurised gauge The pressure system must be totally relieved if the gauge can not be isolated otherwise The remainder of the pressure medium contained in the element may be ha...

Page 122: ...CompAir UK Ltd PUBLICATION APP070 PRESSURE GAUGES GENERAL Page 2 app070 doc...

Page 123: ...e discharge pipe should not be less than the area of the safety valve outlet Where safety valves are discharged into a manifold the manifold must be capable of accommodating simultaneous discharge of...

Page 124: ...cked 98650 1164 is the base unit number 98650 1164 28 28 being to the setting in bar g wire locked 98650 1163 is the base unit number 98650 1163 7 6 7 6 being to the setting in bar g wire locked 98650...

Page 125: ...Setscrew 95000 228 8 6 Valve Plate C201978 3 7 Screw Csk 95028 112 3 8 Seal PS1322 6 3 9 Back Nut PS1290 4 3 10 Safety Valve 98650 1011 1 11 Washer 98660 1157 1 12 Stud D66720 10 45 2 13 Valve Seat C...

Page 126: ...casing vessel and then into a suitable receptacle On start up the solenoid valve re opens and as the pressure builds up the valves close and the cycle repeats itself on shutdown For continuous running...

Page 127: ...N Technical Details Current consumption Part No Voltage Hz Current Inrush Hold PS2197 1 230 50 AC 26 VA 16 VA PS2197 2 110 50 AC 26 VA 16 VA PS2197 3 220 60 AC 26 VA 16 VA PS2197 4 110 60 AC 26 VA 16...

Page 128: ...CompAir UK Ltd PUBLICATION APP 138 3 WAY SOLENOID VALVES PS2197 Page 2 app138 doc...

Page 129: ...ty stream can force dirt into the spaces between windings etc Grease removing solvents should only be used very sparingly so as not to damage impregnating varnish or insulation Bearings are charged wi...

Page 130: ...CompAir UK PUBLICATION APP034 ELECTRIC MOTOR MAINTENANCE GENERAL Page 2 APP034 doc...

Page 131: ...s taking care not to trap fingers Tension belts to 1 25 setting forces see table 1 Run drive under load for 15 20 minutes Stop and check tension reset to basic value If problems are experienced with b...

Page 132: ...t the upper marker ring against the bottom edge of the top tube 5 Place the belt tension indicator on top of the belt at the centre of span and apply a force at right angles to the belt deflecting it...

Page 133: ...CompAir UK Ltd 5280D Compressor Publication 98407 1440 Page 74 1440 doc...

Page 134: ...d has no control Such hazardous conditions may lead to accidents that can be life threatening cause substantial bodily injury or result in damage to the equipment CompAir UK Ltd can bear no responsibi...

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