CommScope PRO-CRIMPER III Instruction Sheet Download Page 2

408-8738  
Instruction Sheet 

 

www.commscope.com 

 

Page 2 of 6 

Table 1.  Hand Tool Die Assemblies 

 

*  Includes JacKnack Tool  
† For additional modular plug part numbers, visit our website or contact your local 

CommScope

 account representative. 

 

2.  How to Contact Us 

 

To find out more about 

CommScope

® 

 products, visit us on the web at 

www.commscope.com/

 

 For 

technical 

assistance: 

-

 

Within the United States, contact your local account representative or technical support at  
1-800-344-0223. Outside the United States, contact your local account representative or 

PartnerPRO

 Network Partner. 

-

  Within the United States, report any missing/damaged parts or any other issues to 

CommScope 

Customer Claims at 1-866-539-2795 or email to [email protected]

Outside the United States, contact your local account representative or 

PartnerPRO

 

Network Partner. 

 

 

 

 

 

 

 

MODULAR

 

PLUG

 

CABLE

 

Hand

 

Tool

 

W/Die

 

set

 

Die

 

Set

 

(only)

 

 

CATEGORY

 

 

PART

 

NUMBER

 

 

TYPE

 

WIRE

 

INSULATION

 

DIAMETER

 

(MM[IN.])

 

      

OUTSIDE

 

DIAMETER

 

(MM[IN.])

 

WIRE

 

SIZE

 

RANGE

 

(AWG)

 

WIRE

 

SIZE

 

TYPE

 

 

 
 
 

790163

1

 

 

 
 
 

790163

2

 

5e

 

EMT

 

6

2111986

[]

 

UTP

 

or

 

FTP

 

stranded

 

0.89

1.09

 

[.035

.043]

 

5.1

6.0

 

[.201

.236]

 

24

26

 

stranded

 

5e

 

EMT

 

6

2111986

[]

 

UTP

 

or

 

FTP

 

stranded

 

0.89

1.09

 

[.035

.043]

 

5.1

6.0

 

[.201

.236]

 

23

24

 

solid

 

 

 

 

 

 

 

 

6

 

6

2111981

[]

 

UTP

 

or

 

FTP

 

stranded

 

or

 

solid

 

0.89

1.09

 

[.035

.043]

 

5.1

6.0

 

[.201

.236]

 

24

26

 

stranded

 

6

 

6

2111981

[]

 

UTP

 

or

 

FTP

 

stranded

 

or

 

solid

 

0.89

1.09

 

[.035

.043]

 

5.1

6.0

 

[.201

.236]

 

23

24

 

solid

 

6

 

6

2111979

[]

 

UTP

 

or

 

FTP

 

stranded

 

or

 

solid

 

0.89

1.09

 

[.035

.043]

 

5.1

6.0

 

[.201

.236]

 

24

26

 

stranded

 

6

 

6

2111979

[]

 

UTP

 

or

 

FTP

 

stranded

 

or

 

solid

 

0.89

1.09

 

[.035

.043]

 

5.1

6.0

 

[.201

.236]

 

23

24

 

solid

 

 

 

 

 

 

 

 

 

 
 
 

790163

5

 

 

 
 
 

790163

6

 

5e

 

EMT

 

6

2111988

3

 

UTP

 

or

 

FTP

 

stranded

 

0.89

1.09

 

[.035

.043]

 

5.7

7.0

 

[.224

.276]

 

24

26

 

stranded

 

5e

 

EMT

 

6

2111988

3

 

UTP

 

or

 

FTP

 

stranded

 

0.89

1.09

 

[.035

.043]

 

5.7

7.0

 

[.224

.276]

 

23

24

 

solid

 

 

 

 

 

 

 

 

6

 

6

2111989

[]

 

UTP

 

or

 

FTP

 

stranded

 

or

 

solid

 

0.89

1.09

 

[.035

.043]

 

5.7

7.0

 

[.224

.276]

 

24

26

 

stranded

 

6

 

6

2111989

[]

 

UTP

 

or

 

FTP

 

stranded

 

or

 

solid

 

0.89

1.09

 

[.035

.043]

 

5.7

7.0

 

[.224

.276]

 

23

24

 

solid

 

6A

 

6

2111984

[]

 

PiMF

 

Solid

 

or

 

Stranded

 

0.89

1.09

 

[.035

.043]

 

5.7

7.0

 

[.224

.276]

 

24

26

 

stranded

 

6A

 

6

2111984

[]

 

PiMF

 

Solid

 

or

 

Stranded

 

0.89

1.09

 

[.035

.043]

 

5.7

7.0

 

[.224

.276]

 

23

24

 

solid

 

 

 

 

 

 

 

 

 
 

 

790163

7

 

 

 
 

790163

8

 

5e

 

EMT

 

6

2111976

[]

 

UTP

 

or

 

FTP

 

stranded

 

0.89

1.09

 

[.035

.043]

 

4.7

5.5

 

[.185

.217]

 

24

26

 

stranded

 

5e

 

EMT

 

6

2111976

[]

 

UTP

 

or

 

FTP

 

stranded

 

0.89

1.09

 

[.035

.043]

 

4.7

5.5

 

[.185

.217]

 

23

24

 

solid

 

6

 

6

2111977

[]

 

UTP

 

or

 

FTP

 

stranded

 

or

 

solid

 

0.89

1.09

 

[.035

.043]

 

4.7

5.5

 

[.185

.217]

 

24

26

 

stranded

 

6

 

6

2111977

[]

 

UTP

 

or

 

FTP

 

stranded

 

or

 

solid

 

0.89

1.09

 

[.035

.043]

 

4.7

5.5

 

[.185

.217]

 

23

24

 

solid

 

 

 

 

 

 

 

 

 
 

1

790163

0

 

 

  

1

790163

1

 

6

 

1933433

1

 

UTP

 

or

 

FTP

 

stranded

 

or

 

solid

 

1.12

1.22

 

[.044

.048]

 

6.99

7.87

 

[.275

.310]

 

22

28

 

stranded

 

6

 

1933433

1

 

UTP

 

or

 

FTP

 

stranded

 

or

 

solid

 

1.12

1.22

 

[.044

.048]

 

6.99

7.87

 

[.275

.310]

 

22

28

 

solid

 

6

 

1499598

 

UTP

 

or

 

FTP

 

stranded

 

or

 

solid

 

1.22

1.32

 

[.048

.052]

 

6.99

7.87

 

[.275

.310]

 

22

28

 

stranded

 

6

 

1499598

 

UTP

 

or

 

FTP

 

stranded

 

or

 

solid

 

1.22

1.32

 

[.048

.052]

 

6.99

7.87

 

[.275

.310]

 

22

28

 

solid

 

Summary of Contents for PRO-CRIMPER III

Page 1: ...nsists of an insulation stuffer wire stuffer housing support housing guides and mounting and retaining hardware Read these instructions thoroughly before using the hand tool assembly Note Dimensions in this instruction sheet are in millimeters inch Figures and illustrations are for reference only and are not drawn to scale PRO CRIMPER III hand crimping tool is commercial grade and is designed prim...

Page 2: ...0 89 1 09 035 043 5 1 6 0 201 236 23 24 solid 6 6 2111979 UTP or FTP stranded or solid 0 89 1 09 035 043 5 1 6 0 201 236 24 26 stranded 6 6 2111979 UTP or FTP stranded or solid 0 89 1 09 035 043 5 1 6 0 201 236 23 24 solid 790163 5 790163 6 5e EMT 6 2111988 3 UTP or FTP stranded 0 89 1 09 035 043 5 7 7 0 224 276 24 26 stranded 5e EMT 6 2111988 3 UTP or FTP stranded 0 89 1 09 035 043 5 7 7 0 224 27...

Page 3: ...d short retaining screw into the holes in the tool frame Tighten the screw 3 Orient the housing support as shown in Figure 2 and insert it into the moving jaw of the tool frame Align the holes with the associated holes in the tool frame Orient the right housing guide as shown and mount it onto the tool frame using the long retaining pins Insert the long retaining screw through the hole in the righ...

Page 4: ...rt the modular plug including shield and cable in the crimping chamber until it bottoms Refer to Figure 3 3 While holding the assembly carefully close the tool handles until the ratchet releases then allow the handles to open FULLY Note This tool terminates three areas of the modular plug For proper alignment make sure to apply forward pressure on the cable while closing the tool handles 4 Remove ...

Page 5: ... If the crimp is unacceptable continue to adjust the ratchet and again measure a sample crimp Note The tool is set at the No 7 ratchet setting at the factory This setting assures the proper crimp height for solid wire and accounts for the maximum tolerance in the tooling You can readjust your tool to a lower setting No 4 minimum as long as you achieve the proper insertion depth 6 02 0 13 237 005 S...

Page 6: ...ular inspection of the tool should be performed by quality control personnel A record of the scheduled inspections should remain with the tool or be supplied to personnel responsible for the tool Inspection frequency should be based on amount of use working conditions operator training and skill and established company standards 7 3 Visual Inspection 1 Remove all lubrication and accumulated film b...

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