Comfortaire HRG18 S1P Series Installation Instructions Manual Download Page 8

Installation and Operation Manual  -  

HRG18xxS1P

Page 8 of 23

508133M01

Issue 2106

Refrigerant Piping - Install Indoor Expansion Valve 

This outdoor unit is designed for use in systems that include a heat pump expansion valve metering device at the indoor 

coil. See the Product Specifications for approved expansion valve kit match-ups and application information. The expansion 

valve unit can be installed internal or external to the indoor coil. In applications where an uncased coil is being installed 

in a field-provided plenum, install the expansion valve in a manner that will provide access for future field service of the 

expansion valve. Refer to below illustration for reference during installation of expansion valve unit.

 1 -

Attach  the  vapor  line  sensing  bulb  in  the  proper

orientation as illustrated to the right using the clamp and

screws provided.

NOTE

 - Though it is preferred to have the sensing bulb

installed on a horizontal run of the vapor line, installation

on a vertical run of piping is acceptable if necessary.

NOTE 

- Confirm proper thermal contact between vapor

line  and  check/expansion  bulb  before  insulating  the

sensing bulb once installed.

 2 -

Connect the equalizer line from the check expansion

valve to the equalizer vapor port on the vapor line. Finger

tighten the flare nut plus 1/8 turn (7 ft-lbs) as illustrated

below.

TWO PIECE

PATCH PLATE

(UNCASED

COIL ONLY)

VAPOR

LINE

LIQUID LINE

ORIFICE

HOUSING

DISTRIBUTOR

TUBES

LIQUID LINE

MALE EQUALIZER LINE

FITTING (SEE

EQUALIZER LINE

INSTALLATION FOR

FURTHER DETAILS)

SENSING

LINE

EQUALIZER

LINE

EXPANSION

VALVE

TEFLON

®

RING

(Uncased Coil Shown)

Sensing  bulb  insulation  is  required  if

mounted external to the coil casing. sensing

bulb installation for bulb positioning.

STUB

END

TEFLON

®

RING

LIQUID LINE

ASSEMBLY WITH

BRASS NUT

DISTRIBUTOR

ASSEMBLY

 3 -

Install one of the provided Teflon

®

 rings around the

stubbed end of the check expansion valve and lightly

lubricate the connector threads and expose surface of

the Teflon

®

 ring with refrigerant oil.

 4 -

Attach the stubbed end of the check expansion valve to

the liquid line orifice housing. Finger tighten and use an

appropriately sized wrench to turn an additional 1/2 turn

clockwise as illustrated in the figure above, or tighten to

20 ft-lb.

 5 -

Place the remaining Teflon

®

 washer around the other

end  of  the  check  expansion  valve.  Lightly  lubricate

connector threads and expose surface of the Teflon

®

ring with refrigerant oil.

 6 -

Attach the liquid line assembly to the check expansion

valve.  Finger  tighten  and use an appropriately sized

wrench  to  turn  an  additional  1/2  turn  clockwise  as

illustrated in the figure above or tighten to 20 ft-lb.

ON  7/8”  AND  LARGER LINES,

MOUNT  SENSING  BULB  AT

EITHER THE 4 OR 8 O'CLOCK

POSITION.

12

ON LINES SMALLER THAN

7/8”,  MOUNT  SENSING

BULB AT EITHER THE 3 OR

9 O'CLOCK POSITION.

12

BULB

VAPOR LINE

VAPOR LINE

NOTE -

 NEVER MOUNT THE SENSING BULB ON

BOTTOM OF LINE.

BULB

BULB

BULB

VAPOR LINE

FLARE NUT

COPPER FLARE

SEAL BONNET

MALE BRASS EQUALIZER

LINE FITTING

FLARE SEAL CAP

OR

1

2

3

4

5

6

7

8

9

10

11 12

1/2 Turn

SENSING BULB INSTALLATION

EQUALIZER LINE INSTALLATION

1

2

3

4

5

6

7

8

9

10

11 12

1/8 Turn

 1 -

Remove and discard either the flare seal cap or flare nut

with copper flare seal bonnet from the equalizer line port

on the vapor line as illustrated in the figure below.

 2 -

Remove the field-provided 

sembly.

INDOOR EXPANSION VALVE INSTALLATION

Summary of Contents for HRG18 S1P Series

Page 1: ...d qualified service personnel should install or service this equipment Installation and service performed by unqualified persons can result in property damage personal injury or death WARNING Sharp me...

Page 2: ...cautions Follow all safety codes Wear safety glasses and work gloves Use quenching cloth for brazing operations Have fire extinguisher available Read these instructions thoroughly and follow all warni...

Page 3: ...lightly away from building not to exceed 1 4 per foot Figure 1 Slab Mounting Install on a Solid Level Mounting Pad The outdoor section is to be installed on a solid foundation This foundation should e...

Page 4: ...he drier is shipped loose it must be installed by the installer in the field Unit warranty will be void if the drier is not installed Installation of Line Sets DO NOT fasten liquid or suction lines in...

Page 5: ...that has not had compressor burnout If the system has experienced burnout it is recommended that the existing line set and indoor coil be replaced NOTE In lieu of R 410A an industry standard flushing...

Page 6: ...uid line valve 3 Refrigerant gauge set center port to inlet on the recovery machine with an empty recovery tank connected to the gauge set 4 Connect recovery tank to recovery machine per machine instr...

Page 7: ...system use a regulator that can control the pressure down to 1 or 2 psig 6 9 to 13 8 kPa WARNING Refrigerant must be reclaimed in accordance with national and local codes WARNING 1 Set the recovery ma...

Page 8: ...Coil Shown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUT...

Page 9: ...The pipe must remain round Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP S...

Page 10: ...INE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around serv...

Page 11: ...valve on the high side of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added...

Page 12: ...itioned to deliver liquid refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut...

Page 13: ...re required to control the outdoor unit R C W1 O and Y1 and Y1 is jumpered to Y2 in the outdoor unit Note that the published performance data is based upon the use of a two stage thermostat Refer to t...

Page 14: ...trol Using Suction Pressure Figure 9 Table 4 HRG18 Thermostat Control Options Size Circuit and Install Service Disconnect Switch Refer to the unit nameplate for minimum circuit ampacity and maximum fu...

Page 15: ...Less than 100 30m 18 Temperature Rating 35 C Minimum More than 100 30m 16 Table 5 Conventional 24VAC Non Communicating Thermostat Wiring Route High Voltage and Ground Wires Any excess high voltage fie...

Page 16: ...S C I I R DF TST Y1 O C W1 R G TC TO ACC2 ACC1 Y1 O DH C W2 W1 R G DS W2 O D SENSOR OPTIONAL FOR SINGLE STAGE OPERATION INSTALL A JUMPER BETWEEN Y1 TO Y2 ON THE OUTDOOR UNIT TERMINAL STRIP Figure 9 Co...

Page 17: ...des of operation If the intended capacity for the application is 3 or 5 Ton skip this section The units are field convertible to 2 Ton or 4 Ton to efficiently perform for the required application If t...

Page 18: ...harge Mode To exit the charging mode remove the Charge Mode Jumper from the Charge Mode Pins The system will be in Charge Mode for a maximum time of 60 minutes and will automatically exit the charge m...

Page 19: ...ystems below 60 F charge in heating mode using the subcooling method and table provided on the unit access panel Attach low pressure gauge hose to auxiliary service port to access suction side in heat...

Page 20: ...echnician These regular visits may include among other things checks for Motor operation Ductwork air leaks Coil drain pan cleanliness indoor outdoor Electrical component operation wiring check Proper...

Page 21: ...e auxiliary heat Indicating Light Most heat pump thermostats have an amber light which indicates when the heat pump is operating in the emergency heat mode Temperature Indicator The temperature indica...

Page 22: ...A SERVICE CALL 1 Ensure thermostat is set below cooling or above heating room temperature and that the system lever is in the COOL HEAT or AUTO position 2 Inspect your return air filter If it is dirty...

Page 23: ...Installation and Operation Manual HRG18xxS1P 508133M01 Page 23 of 23 Issue 2106 Figure 14 Wiring Diagram...

Page 24: ...See the HRG18 tables on page 1 and 2 Install a wire nut on any unused wire to electrically insulate the unused wire Field Connection Wire Harness Wire Color Marking Stamped on the Wire Thermostat Wir...

Page 25: ...Yellow Y1 Y1 Y1 first stage cooling with conventional non communicating thermostat only Install a wire nut on this wire if unused Blue Y2 Y2 Y2 second stage cooling with conventional non communicating...

Page 26: ...18 9 8 5 3 TON MODE INDOOR MATCHUP SUBCOOL 4 TON MODE C M CG60P C D AP C M CG60T C D AP 15 5 6 5 C M CG60P C D BP C M CG60T C D BP 16 7 5 5 TON MODE C M CG60P C D AP C M CG60T C D AP 15 5 C M CG36P A...

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