Comfortaire HRG18 S1P Series Installation Instructions Manual Download Page 19

Installation and Operation Manual  -  

HRG18xxS1P

508133M01

Page 19 of 23

Issue 2106

Table 7. Refrigerant Charge Adjustment

Liquid Line Set Diameter

Oz. Per 5 ft. adjust from 15 

ft. line set*

3/8 in.

3 oz. per 5 ft. 

 or 0.6 oz. per 1 ft.

* If line length is greater than 15 ft., add this amount. If line 

length is less than 15 ft., remove this amount.

Mineral oils are not compatible with R-410A. If oil must 

be added, it must be a polyolester oil.

 IMPORTANT

NOTE: 

Both  airflow  and  refrigerant  charge  must  be 

monitored for proper system set-up. It may be necessary to 

alternately check and adjust the airflow and the refrigerant 

charge.

If the system is void of refrigerant, or if the outdoor ambient 

temperature is cool, use the weigh-in method to charge the 

unit. Do this after any leaks have been repaired.
1.  Recover the refrigerant from the unit.
2.  Conduct a leak check, then evacuate as previously 

outlined.

3.  Weigh in the charge according to the total amount 

shown on the unit nameplate.

If weighing facilities are not available or if unit is being 

charged during warm weather, use one of the following 

procedures.

•  For systems using a TXV on the indoor evaporator 

and outdoor temperature above 60°F

 – charge in 

cooling mode using the subcooling method and table 

provided on the unit access panel.

•  For systems below 60°F

 – charge in heating mode 

using the subcooling method and table provided on 

the unit access panel. Attach low pressure gauge 

hose to auxiliary service port to access suction side in 

heating mode.

NOTE: 

All unit table values are based on 70 to 80°F 

indoor  return  air  temperature  for  cooling  mode,  and 

65

°

F to 75°F return air temperature for heat mode.

High Pressure Switch

This unit is equipped with a high pressure switch which 

is located on the liquid line. The SPST, normally closed 

pressure switch opens when liquid line pressure rises above 

the  factory  setting  of  590  +/-  15  psig  and  automatically 

resets at 418 +/- 15 psig.

Torque Requirements

When servicing or repairing HVAC components, ensure 

the fasteners are appropriately tightened. Table 8 shows 

torque values for fasteners.

Fastener

Torque

Valve Stems

4 in. lbs.

Stem Caps

8 ft. lbs.

Service Port Caps

8 ft. lbs.

Sheet Metal Screws

16 in. lbs.

#8 Machine Screws

16 in. lbs.

#10 Machine Screws

28 in. lbs.

Compressor Bolts

90 in. lbs.

Table 8. Torque Table

Liquid and Suction Line Service Valves

The liquid line and suction line service valves (see Figure 

12) and service ports are used for leak testing, evacuation, 

charging, and checking charge.

Each valve is equipped with a service port which has a 

factory-installed Schrader valve. A service port cap protects 

the Schrader valve from contamination and serves as the 

primary leak seal.

Figure 12. 

To Access the Schrader Port:

1.  Remove the service port cap with an adjustable 

wrench.

Summary of Contents for HRG18 S1P Series

Page 1: ...d qualified service personnel should install or service this equipment Installation and service performed by unqualified persons can result in property damage personal injury or death WARNING Sharp me...

Page 2: ...cautions Follow all safety codes Wear safety glasses and work gloves Use quenching cloth for brazing operations Have fire extinguisher available Read these instructions thoroughly and follow all warni...

Page 3: ...lightly away from building not to exceed 1 4 per foot Figure 1 Slab Mounting Install on a Solid Level Mounting Pad The outdoor section is to be installed on a solid foundation This foundation should e...

Page 4: ...he drier is shipped loose it must be installed by the installer in the field Unit warranty will be void if the drier is not installed Installation of Line Sets DO NOT fasten liquid or suction lines in...

Page 5: ...that has not had compressor burnout If the system has experienced burnout it is recommended that the existing line set and indoor coil be replaced NOTE In lieu of R 410A an industry standard flushing...

Page 6: ...uid line valve 3 Refrigerant gauge set center port to inlet on the recovery machine with an empty recovery tank connected to the gauge set 4 Connect recovery tank to recovery machine per machine instr...

Page 7: ...system use a regulator that can control the pressure down to 1 or 2 psig 6 9 to 13 8 kPa WARNING Refrigerant must be reclaimed in accordance with national and local codes WARNING 1 Set the recovery ma...

Page 8: ...Coil Shown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUT...

Page 9: ...The pipe must remain round Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP S...

Page 10: ...INE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around serv...

Page 11: ...valve on the high side of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added...

Page 12: ...itioned to deliver liquid refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut...

Page 13: ...re required to control the outdoor unit R C W1 O and Y1 and Y1 is jumpered to Y2 in the outdoor unit Note that the published performance data is based upon the use of a two stage thermostat Refer to t...

Page 14: ...trol Using Suction Pressure Figure 9 Table 4 HRG18 Thermostat Control Options Size Circuit and Install Service Disconnect Switch Refer to the unit nameplate for minimum circuit ampacity and maximum fu...

Page 15: ...Less than 100 30m 18 Temperature Rating 35 C Minimum More than 100 30m 16 Table 5 Conventional 24VAC Non Communicating Thermostat Wiring Route High Voltage and Ground Wires Any excess high voltage fie...

Page 16: ...S C I I R DF TST Y1 O C W1 R G TC TO ACC2 ACC1 Y1 O DH C W2 W1 R G DS W2 O D SENSOR OPTIONAL FOR SINGLE STAGE OPERATION INSTALL A JUMPER BETWEEN Y1 TO Y2 ON THE OUTDOOR UNIT TERMINAL STRIP Figure 9 Co...

Page 17: ...des of operation If the intended capacity for the application is 3 or 5 Ton skip this section The units are field convertible to 2 Ton or 4 Ton to efficiently perform for the required application If t...

Page 18: ...harge Mode To exit the charging mode remove the Charge Mode Jumper from the Charge Mode Pins The system will be in Charge Mode for a maximum time of 60 minutes and will automatically exit the charge m...

Page 19: ...ystems below 60 F charge in heating mode using the subcooling method and table provided on the unit access panel Attach low pressure gauge hose to auxiliary service port to access suction side in heat...

Page 20: ...echnician These regular visits may include among other things checks for Motor operation Ductwork air leaks Coil drain pan cleanliness indoor outdoor Electrical component operation wiring check Proper...

Page 21: ...e auxiliary heat Indicating Light Most heat pump thermostats have an amber light which indicates when the heat pump is operating in the emergency heat mode Temperature Indicator The temperature indica...

Page 22: ...A SERVICE CALL 1 Ensure thermostat is set below cooling or above heating room temperature and that the system lever is in the COOL HEAT or AUTO position 2 Inspect your return air filter If it is dirty...

Page 23: ...Installation and Operation Manual HRG18xxS1P 508133M01 Page 23 of 23 Issue 2106 Figure 14 Wiring Diagram...

Page 24: ...See the HRG18 tables on page 1 and 2 Install a wire nut on any unused wire to electrically insulate the unused wire Field Connection Wire Harness Wire Color Marking Stamped on the Wire Thermostat Wir...

Page 25: ...Yellow Y1 Y1 Y1 first stage cooling with conventional non communicating thermostat only Install a wire nut on this wire if unused Blue Y2 Y2 Y2 second stage cooling with conventional non communicating...

Page 26: ...18 9 8 5 3 TON MODE INDOOR MATCHUP SUBCOOL 4 TON MODE C M CG60P C D AP C M CG60T C D AP 15 5 6 5 C M CG60P C D BP C M CG60T C D BP 16 7 5 5 TON MODE C M CG60P C D AP C M CG60T C D AP 15 5 C M CG36P A...

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