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22

EMBER FLAKE INSTALLATION

NOTE: This is an optional accessory, and is not required for operation of the heater.

     WARNING: Apply loose material per instruction manual. DO NOT apply extra material         
or material not supplied with the heater. Replace only with Kozy-World brand Ember Flakes 
(Model #20-8112).

     WARNING: All previously applied loose material must be removed prior to reapplication.

      WARNING:

 

This appliance includes a material to simulate glowing embers when the unit is 

in operation. Positioning this material is critical to the safe operation of the unit and directions 
for the size and placement must be followed explicitly.

1.  Open the small bag and remove all of the ember material.

2.  Tear the material into rectangular shapes approximately 1/2" Long x 3/16" Wide x 1/16" Thick.  

 

  Work the material until it is loose and fluffy.

3.  Carefully place the shapes on the horizontal burner tube as depicted in Fig. 25.

4.  Place the Ember Flakes around edges of the Burner Port Holes. Make sure the Ember Flakes do 
 

not fully cover the Burner Port Holes.

5.  Flames emanating from the Burner Port Holes will cause the ember Flake edges to glow when the 
unit is in operation.

Fig. 25

INSTALLATION

Ember Flake Positioning

A

Ember Flake

(Approx. 1/2" long x 3/16" wide x 1/16" thick)

Ember Burner Tube

Burner Port Holes

Summary of Contents for GLD2466R

Page 1: ...is manual This appliance may be installed in an aftermarket permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with propane or natural gas...

Page 2: ......

Page 3: ...ural or propane LP gas supplier Specifications 2 Important Safety Information 3 Product Identification 5 Product Features 6 Preparing for Installation 7 Installation 10 Unpacking 15 Log Assembly 21 Op...

Page 4: ...his manual for reference It is your guide to operating this heater safely WARNING Due to high temperatures locate this appliance out of traffic and away from furniture and draperies Heater becomes ver...

Page 5: ...ater has an Oxygen Depletion Sensing ODS safety shutoff system The ODS shuts down the heater if not enough fresh air is available See Air for Combustion and Ventilation page 9 If heater keeps shutting...

Page 6: ...5 PRODUCT IDENTIFICATION Burner Tube Ember Bed Receiver Remote Transmitter LP ODS Pilot NG ODS Pilot Battery Ignitor Control Valve Grate Grate Cap Log Locator Pin Push Button Ignitor...

Page 7: ...ssachusetts Sellers of unvented propane or natural gas fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit In the State of Massachusetts unvented...

Page 8: ...ft per 1 000 BTU hr 4 8 m 3 per kw of the aggregate input rating of all appliances installed in that space and an unconfining space as a space whose volume is not less than 50 cu ft per 1 000 BTU hr...

Page 9: ...TU hr Example Gas heater logs __________BTU hr Gas water heater 30 000 BTU hr Other gas appliances ____BTU hr Vent free heater 26 000 BTU hr Total ____BTU hr Total 56 000 BTU hr Do not include direct...

Page 10: ...Code NFPA 54 ANS Z223 1 Air for Combustion and Ventilation for required size of ventilation grills or ducts Ventilation Air From Outdoors Provide extra fresh air by using ventilation grills or duct Yo...

Page 11: ...alling heater in rooms without enough ventilation air may cause mildew to form from too much moisture See Air for Combustion and Ventilation pages 8 through 10 CHECK GAS TYPE Be sure your gas supply i...

Page 12: ...ollow diagram in Figure 2 5 B Clearances from the top of the heater opening to the ceiling should not be less than 36 WARNING Maintain the minimum clearances If possible provide greater clearances fro...

Page 13: ...4 Fig 3 Minimum Clearance for Combustible to Wall Fig 4 Heat resistant material slate marble tile etc above fireplace If Using Mantel You must have noncombustible material s such as slate marble tile...

Page 14: ...and top of fireplace opening your installation see Fig 5 NOTICE Surface temperature of adjacent walls and mantels become hot during operation Walls and mantels above the firebox may become too hot to...

Page 15: ...e fireplace you must install appliance at least 5 in above the combustible flooring see Fig 8 Hearth Combustible Material Combustible Material 5 in Min 14 in Min NonCombustible Material Hearth Combust...

Page 16: ...r if required Piping check local codes Equipment shutoff valve Test gauge connection Sediment trap Tee joint Pipe wrench Allen wrench 3 8 NPT to 1 2 flare fitting UNPACKING 1 Remove logs grate and bur...

Page 17: ...Proceed to installing the gas line as instructed in the Owner s Manual Convert to natural gas Step 1 Remove access panel WARNING This appliance can be used with propane or natural gas It is shipped f...

Page 18: ...ccur Install external regulator with the vent pointing down as shown in Fig 13 Pointing the vent down protects it from freezing rain or sleet Purchase the optional equipment shutoff valve from your lo...

Page 19: ...Install receiver and plastic Heat shield by attaching the 2 wires from the receiver to the 2 wires from the Gas Control Valve insuring you match the wire colors Place the receiver on the fireplace flo...

Page 20: ...rrect all leaks immediately 6 Reconnect heater and equipment shutoff valve to gas supply Check reconnected fittings for leaks Test Pressures Equal To or Less Than 1 2 PSIG 3 5 kPa 1 Close equipment sh...

Page 21: ...ly into firebox with the front pan facing forward Drill two 2 5 32 diameter holes approximately 1 deep Anchor the front pan to the floor using the 2 Concrete Attachment Screws Not Included See Fig 11...

Page 22: ...og is marked with a number and this number will help you identify each log during installation Provided Logs 8 Fig 19 Installing Log 1 Fig 20 Installing Log 2 3 Fig 21 Installing Log 4 1 Insert log 1...

Page 23: ...the unit and directions for the size and placement must be followed explicitly 1 Open the small bag and remove all of the ember material 2 Tear the material into rectangular shapes approximately 1 2...

Page 24: ...ob will not push in or turn by hand don t try to repair it call a qualified service technician Forced or attempted repair may result in fire or explosion D Do not use this appliance if any part has be...

Page 25: ...rol knob 6 With control knob depressed push down on the ignitor button until the pilot lights The pilot s location is behind log 3 near the center of the burner See Fig 27 7 Keep control knob depresse...

Page 26: ...rated gas logs gas fireplaces and other gas heating appliances The solenoid circuit uses the battery power from the receiver to operate a solenoid The circuit has reversing polarity software which re...

Page 27: ...rated gas logs gas fireplaces and other gas heating appliances The solenoid circuit uses the battery power from the receiver to operate a solenoid The circuit has reversing polarity software which re...

Page 28: ...rated gas logs gas fireplaces and other gas heating appliances The solenoid circuit uses the battery power from the receiver to operate a solenoid The circuit has reversing polarity software which re...

Page 29: ...rated gas logs gas fireplaces and other gas heating appliances The solenoid circuit uses the battery power from the receiver to operate a solenoid The circuit has reversing polarity software which re...

Page 30: ...rated gas logs gas fireplaces and other gas heating appliances The solenoid circuit uses the battery power from the receiver to operate a solenoid The circuit has reversing polarity software which re...

Page 31: ...rated gas logs gas fireplaces and other gas heating appliances The solenoid circuit uses the battery power from the receiver to operate a solenoid The circuit has reversing polarity software which re...

Page 32: ...cools the heater will shut down If pilot flame pattern is incorrect as shown in Figure 30 turn heater off see To Turn Off Gas to Appliance page 24 see Troubleshooting page 34 WARNING Do not allow fan...

Page 33: ...a qualified service person We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt To clean these parts we recommend using compressed air no greater than 30...

Page 34: ...of dust dirt lint or pet hair with a soft cloth or vacuum cleaner nozzle 5 Blow air into the primary air holes on the orifice holder 6 In case any large clumps of dust have now been pushed into the bu...

Page 35: ...trode is not connected to ignitor cable 4 Ignitor cable is pinched or wet 5 Damaged ignitor cable 6 Bad push button ignitor 7 Bad Battery 1 Replace electrode 2 Replace electrode 3 Replace ignitor cabl...

Page 36: ...an burner see Care and Maintenance page 25 26 or contact customer service Burner backfiring during combustion 1 Burner orifice is clogged or damaged 2 Burner is damaged 3 Gas regulator is damaged 1 Cl...

Page 37: ...ective Moisture conden sation noticed on windows 1 Not enough combustion ventilation air Slight smoke or odor during initial operation Heater produces a whistling noise when burner is lit 1 Residues f...

Page 38: ...g 3 1 H 010B H 003B 1 4 Log 4 1 H 0075 H 0075 1 5 Log 5 1 H 0139 H 0139 1 6 Log 6 1 H 0812 H 0812 1 7 Log 7 1 H 0370 H 0370 1 8 Log 8 1 H 0356 H 0356 2 Grate 1 GP289 01 GP290 01 3 Grate End Cap 1 GP28...

Page 39: ...Y IS GIVEN TO THE PURCHASER IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE THE REMEDY PROVIDED...

Page 40: ...Y IS GIVEN TO THE PURCHASER IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE THE REMEDY PROVIDED...

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