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19

104386

OWNER’S MANUAL

CLEANING AND
MAINTENANCE

 WARNING: Turn off heater

and let cool before cleaning.

 CAUTION: You must keep

control areas, burner, and circu-
lating air passageways of heater
clean. Inspect these areas of
heater before each use. Have
heater inspected yearly by a quali-
fied service person. Heater may
need more frequent cleaning due
to excessive lint from carpeting,
bedding material, pet hair, etc.

LOGS

• If you remove logs for cleaning, refer to

Installing Logs, page 13, 14, or 15, to
properly replace logs.

• Replace log(s) if broken or chipped

(dime-sized or larger).

MAIN BURNER

Periodically inspect all burner flame holes
with the heater running. All slotted burner
flame holes should be open with yellow
flame present. All round burner flame holes
should be open with a small blue flame
present. Some burner flame holes may be-
come blocked by debris or rust, with no flame
present. If so, turn off heater and let cool,
Either remove blockage or replace burner.
Blocked burner flame holes will create soot.

CLEANING BURNER
INJECTOR HOLDER AND
PILOT AIR INLET HOLE

The primary air inlet holes allow the proper
amount of air to mix with the gas. This
provides a clean burning flame. Keep these
holes clear of dust, dirt, and lint. Clean these
air inlet holes prior to each heating season.
Blocked air holes will create soot. We rec-
ommend that you clean the unit every 2,500
hours of operation or every three months.

We also recommend that you keep the burner
tube and pilot assembly clean and free of dust
and dirt. To clean these parts we recommend
using compressed air no greater than 30 PSI.
Your local computer store, hardware store, or
home center may carry compressed air in a
can. You can use a vacuum cleaner in the

Figure 37 - Injector Holder On Outlet
Burner Tube

blow position. If using compressed air in a
can, please follow the directions on the can.
If you don't follow directions on the can,  you
could damage the pilot assembly.

1.

Shut off the unit, including the pilot.
Allow the unit to cool for at least thirty
minutes.

2.

Inspect burner, pilot, and primary air
inlet holes on injector holder for dust
and dirt (see Figure 37).

3.

Blow air through the ports/slots and
holes in the burner.

4.

Check the injector holder located at the
end of the burner tube again. Remove
any large particles of dust, dirt, lint, or
pet hairs with a soft cloth or vacuum
cleaner nozzle.

5.

Blow air into the primary air holes on
the injector holder.

6.

In case any large clumps of dust have
now been pushed into the burner repeat
steps 3 and 4.

Clean the pilot assembly also. A yellow tip
on the pilot flame indicates dust and dirt in
the pilot assembly. There is a small pilot air
inlet hole about two inches from where the
pilot flame comes out of the pilot assembly
(see Figure 38). With the unit off, lightly
blow air through the air inlet hole. You may
blow through a drinking straw if compressed
air is not available.

Burner
Tube

Primary Air Inlet
Holes (Shape of
Holes May Vary
by Model)

Figure 38 - Pilot Inlet Air Hole

Burner
Tube

Pilot Assembly

Pilot Air
Inlet Hole

Ports/Slots

Injector Holder
(May Be Brass or
Aluminum De-
pending on Model)

INSPECTING
BURNERS

Continued

MAIN BURNER

Periodically inspect all burner flame holes
with the heater running. All slotted burner
flame holes should be open with yellow
flame present. All round burner flame holes
should be open with a small blue flame
present. Some burner flame holes may be-
come blocked by debris or rust, with no flame
present. If so, turn off heater and let cool,
Either remove blockage or replace burner.
Blocked burner flame holes will create soot.

Summary of Contents for CCL3930PT

Page 1: ...e or maintenance can cause injury or property damage Refer to this manual for correct installa tion and operational procedures For as sistance or additional information con sult a qualified installer service agency or the gas supplier WARNING This is an unvented gas fired heater It uses air oxygen from the room in which it is installed Provisions for adequate combustion and ventilation air must be...

Page 2: ...highly heated Inspect chimney flue for damage If damaged operate heater with flue damper closed 8 If fireplace has glass doors never op erate this heater with glass doors closed If you operate heater with doors closed heat buildup inside fireplace will cause glass to burst Also if fireplace open ing has vents at the bottom you must open the vents before operating heater 9 You must operate this hea...

Page 3: ...nvented heaters State and local codes in some areas prohibit the use of vent free heaters Non thermostat models may also be operated as a vented decorative ANS Z21 60 product by opening flue damper SAFETY PILOT This heater has a pilot with an Oxygen Depletion Sensor Shutoff System ODS TheODS pilotisarequiredfeatureforvent free room heaters The ODS pilot shuts off the heater if there is not enough ...

Page 4: ... fresh air for combustion and ventilation However in buildings of unusually tight construction you must provide additional fresh air Unusually tight construction is de fined as construction where a walls and ceilings exposed to the outside atmosphere have a con tinuous water vapor retarder with a rating of one perm 6x10 11 kg per pa sec m2 or less with open ings gasketed or sealed and b weather st...

Page 5: ...u Hr Do not include direct vent gas appliances Direct vent draws combustion air from the outdoors and vents to the outdoors 4 Compare the maximum Btu Hr the space can support with the actual amount of Btu Hr used _________________ Btu Hr maximum the space can support _________________ Btu Hr actual amount of Btu Hr used Example 51 200 Btu Hr maximum the space can support 71 500 Btu Hr actual amoun...

Page 6: ...lation Air From Outdoors Provide extra fresh air by using ventilation grills or ducts You must provide two per manent openings one within 12 of the ceiling and one within 12 of the floor Connect these items directly to the outdoors orspacesopentotheoutdoors Thesespaces include attics and crawl spaces IMPORTANT Do not provide openings for inlet or outlet air into attic if attic has a thermostat con...

Page 7: ...ir may cause mildew to form from too much moisture See Air for Com bustion and Ventilation pages 4 through 6 CHECK GAS TYPE Use only propane LP gas If your gas supply is not propane LP do not install heater Call dealer where you bought heater for proper type heater NOTICE Stateorlocalcodesmay onlyallowoperationofthisappli ance in a vented configuration Check your state or local codes NOTICE This h...

Page 8: ...ge 25 18 Model Noncombustible material okay Less than 8 Noncombustible material must be extended to at least 8 See Between 8 and 12 above If you cannot extend material you must operate heater with flue damper open Figure 5 Heat Resistant Material Slate Marble Tile etc Above Fireplace NOTICE Manual control heaters maybeusedasaventedproduct If so you must always run heater with chimney flue damper o...

Page 9: ...nces When Using Hood Figure 8 Minimum Fireplace Clearances If Installed at Floor Level Minimum Non Combustible Material 8 Min 12 15 18 All minimum distances are in inches Log Set 18 and 24 Models 20 2 1 2 6 8 10 12 Distances to Underside of Mantel Hood GA6050 GA6052 Top of Fireplace Opening Underside of Mantel Shelf Mantel Shelf NOTICE If your installation does notmeettheminimumclearances shown yo...

Page 10: ...amper clamp accessory to order see Accessories page 25 This will insure vented operation see Figure 10 The damper clamp will keep damper open Installation instructions are included with clamp accessory See chart below for minimum permanent flue opening you must provide Attach damper clamp so the minimum permanent flue opening will be maintained at all times Chimney Minimum Permanent Height ft Flue...

Page 11: ...er Gas Regulator Flexible Gas Hose if allowed by local codes Figure 11 Attaching Flexible Gas Hose to Heater Gas Regulator Fitting 5 Remove heater base from fireplace 6 Drill holes at marked locations using 3 16 drill bit 7 Attach base assembly to fireplace floor using two masonry screws in hardware package see Figure 12 8 Connect to gas supply See Connect ing To Gas Supply Figure 13 External Regu...

Page 12: ...GAS CONNECTIONS CAUTION Avoid damage to regulator Holdgasregulatorwith wrenchwhenconnectingittogas piping and or fittings Figure 14 Gas Connection Purchase the optional A G A design cer tifiedmanualshutoffvalvefromyourdealer See Accessories page 25 Minimum inlet pressure for purpose of input adjustment Tee Joint Cap Pipe Nipple 3 Minimum Sediment Trap Gas Regulator From External Regulator 11 W C t...

Page 13: ... the notches in the bottom of the crossover log 3 Place the crossover log on top of the back log and front log Make sure the notches of the crossover log line up with rectangular knobs on top of the back and front logs see Fig ure 19 4 Add lava rock around base of heater Do not place lava rock on logs or burner INSTALLING LOGS ON MODELS CGS2718P AND CGS3124P Figure 17 Installing Back Log Back Log ...

Page 14: ...ing logs will create soot 1 Place the base of the middle log 1 in the U shaped slots of the grate base The cutout on the right of the middle log should fit over the burner see Fig ure 20 Make sure the front of the middle log is resting on the tabs of the grate base and the cutout area is cen tered over the burner U bend 2 Locate pegs on the bottom of back log 2 Slide these pegs into the holes in t...

Page 15: ...Make sure the front of the middle log is resting on the tabs of the grate base 3 Locatepegsonthebottomofbacklog 3 Slide these pegs into the holes in the grate base behind the burner see Figure 26 Figure 24 Installing Front Log 1 Figure 25 Installing Middle Log 2 Figure 26 Installing Rear Log 3 7 Figure 27 Installing Crossover Log 4 Figure 29 Installing Crossover Log 6 Figure 30 Installing Crossove...

Page 16: ...st open the vents before operating heater You must operate this heater withafireplacescreeninplace Make sure fireplace screen is closed before running heater NOTICE During initial operation of new heater burning logs will give off a paper burning smell Orange flame will also be present Open damper or window to vent smell Thiswillonlylastafewhours Note Home owners generally prefer to operate their ...

Page 17: ... call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas sup plier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician or gas supplier Force or attempted repair may result in a fire or ex...

Page 18: ...ng the manual shutoff valve Figure 33 Control Knob and Ignitor But ton Location Figure 34 Pilot Control Knob Ignitor Button Thermocouple Ignitor Electrode Pilot Burner TO TURN OFF GAS TO APPLIANCE Shutting Off Heater Turn control knob clockwise Clockwise to the OFF position Shutting Off Burners Only pilot stays lit Turn control knob clockwise Clockwise to the PILOT position THERMOSTAT CONTROL OPER...

Page 19: ...vacuum cleaner in the Figure 37 Injector Holder On Outlet Burner Tube blow position If using compressed air in a can please follow the directions on the can Ifyoudon tfollowdirectionsonthecan you could damage the pilot assembly 1 Shut off the unit including the pilot Allow the unit to cool for at least thirty minutes 2 Inspect burner pilot and primary air inlet holes on injector holder for dust an...

Page 20: ...le damaged 7 Control valve damaged REMEDY 1 Reconnect ignitor cable 2 Free ignitor cable if pinched by any metal or tubing Keep ignitor cable dry 3 Tighten nut holding piezo ignitor to base panel of log set Nut is located behind base panel 4 Replace ignitor cable 5 Replace piezo ignitor 6 Replace piezo ignitor 7 Replace piezo ignitor 1 Turn on gas supply or open manual shutoff valve 2 Turn control...

Page 21: ...peration 1 Refer to Air for Combustion and Venti lation requirements page 4 1 Turn control knob to LO position and let warm up for a minute 2 Operate burner until air is removed from line Have gas line checked by local natural gas company 3 Observe minimum installation clear ances see pages 7 through 9 4 Clean burner see Cleaning and Mainte nance page 19 or replace burner orifice 1 Turn heater off...

Page 22: ... or shut off Heater produces unwanted odors Heater shuts off in use ODS operates Gas odor even when control knob is in OFF position Gas odor during combustion Log set cycles to pilot but room tempera ture drops to a lower than ideal level before log set comes back on REMEDY 1 This is common with most heaters If noise is excessive contact qualified ser vice person 1 Open window and ventilate room S...

Page 23: ...a factory built metal fireplace see Figure 43 for location If your fireplace has glass doors position sensing bulb directly behind door gap on right bot tom side see Figure 44 4 The mounting clip must be a minimum of 3 from bottom of fireplace to pre vent crimping of capillary Once you have decided on a location clean the area thoroughly Remove the paper backing from the adhesive on back of mounti...

Page 24: ... will have delayed ignition heater will not produce specified heat propane LP gas supply may be low When Gas Quality Is Bad pilot will not stay lit burners will produce flames and soot heater will backfire when lit Youmayfeelyourgaspressureistoolowor gas quality is bad If so contact your local propane LP gas supplier Note Use only original replacement parts Thiswillprotectyourwarrantycoveragefor p...

Page 25: ... 248 7553 Parts Department Portable Heater Parts 342 N County Rd 400 East Valparaiso IN 46383 9704 All States 219 462 7441 1 800 362 6951 FBD 1349 Adams Street Bowling Green KY 42103 502 846 1199 1 800 654 8534 Fax 1 800 846 0090 Four Flags Power Products 1115 Stateline Road Niles MI 49120 4728 1 800 268 4983 616 684 2697 Parts Only Master Service Center 1251 Mound Ave NW Grand Rapids MI 49504 267...

Page 26: ... HEATER CGS2718P CGS3124P CLD3018P CLD3924PT and CCL3930PT A ILLUSTRATED PARTS BREAKDOWN Variable Manually Controlled Winchester Oak Models CGS2718P CGS3124P 4 2 1 3 12 21 10 11 21 7 21 5 6 8 9 15 14 16 19 22 18 13 19 17 20 2 20 1 20 18 23 ...

Page 27: ...843 01 102843 01 Burner Clip 1 12 102963 01 102773 01 Burner 1 13 102568 08 102568 08 Control Valve 1 14 098508 01 098508 01 Valve Retainer Nut 1 15 098354 01 098354 01 Control Knob 1 16 102445 01 102445 01 Piezo Ignitor 1 17 098249 01 098249 01 Nut M5 2 18 099387 08 099387 08 Pilot Tube 1 19 098271 07 098271 07 Ignitor Cable 1 20 099059 02 099059 02 ODS Pilot 1 20 1 098594 01 098594 01 Ignitor El...

Page 28: ...GAS LOG HEATER CGS2718P CGS3124P CLD3018P CLD3924PT and CCL3930PT A ILLUSTRATED PARTS BREAKDOWN Variable Manually Controlled Royal English Oak Model CLD3018P 23 20 10 11 12 20 7 20 20 5 6 9 8 15 14 16 18 21 17 13 18 22 19 17 2 1 3 4 ...

Page 29: ...gnitor 1 17 099387 08 Pilot Tube 1 18 098271 07 Ignitor Cable 1 19 104286 01 ODS Pilot 1 20 M11084 38 Screw Hex Head 8 18 x 38 11 21 098276 01 Hex Head Plug 1 8 NPT 1 22 098249 01 Nut M5 2 23 102775 01CK Painted Base Assembly 1 PARTS AVAILABLE NOT SHOWN 100563 01 Warning Plate 1 101055 02 Lighting Instructions Plate 1 100565 01 Warning Plate Fastener 1 100639 01 Caution Decal 1 101449 04 Control P...

Page 30: ...GAS LOG HEATER CGS2718P CGS3124P CLD3018P CLD3924PT and CCL3930PT A 12 18 16 17 20 10 9 5 11 23 7 6 19 8 21 13 19 14 19 19 22 15 17 19 1 2 3 4 ILLUSTRATED PARTS BREAKDOWN Thermostatically Controlled Royal English Oak Model CLD3924PT ...

Page 31: ...gnitor 1 16 099387 09 Pilot Tube 1 17 098271 07 Ignitor Cable 1 18 104286 01 ODS Pilot 1 19 M11084 38 Hex Screw 8 18 x 38 15 20 098249 01 Nut M5 2 21 099211 01 Hex Screw 10 16 x 2 50 2 22 102775 05CK Painted Base Assembly 1 23 102844 01 Lower Bracket 1 PARTS AVAILABLE NOT SHOWN 100563 01 Warning Plate 1 101054 01 Lighting Instructions Plate 1 100565 01 Warning Plate Fastener 1 100639 01 Caution De...

Page 32: ...TER CGS2718P CGS3124P CLD3018P CLD3924PT and CCL3930PT A ILLUSTRATED PARTS BREAKDOWN Thermostatically Controlled Biltmore Split Oak Model CCL3930PT CCL3930PTA 26 23 23 23 23 10 8 9 13 14 15 4 5 1 2 11 12 19 21 21 24 6 7 3 22 20 25 18 23 17 16 ...

Page 33: ...981 01 Inlet Tube 1 12 102983 02 102983 02 Outlet Burner Tube 1 13 099056 17 099056 17 Burner Orifice Injector 1 14 102843 01 102843 01 Burner Clip 1 15 102772 01 102772 01 Burner 1 16 101329 19 101329 19 Thermostat Gas Valve Assembly 1 17 102979 01 102979 0 Thermostat Bracket 1 18 098544 01 098544 01 Thermobulb Clip 1 19 102445 01 102445 01 Piezo Ignitor 1 20 099387 09 099387 09 Pilot Tube 1 21 0...

Page 34: ...nit This warranty does not apply to parts that are not in original condition because of normal wear and tear or parts that fail or become damaged as a result of misuse accidents lack of proper maintenance or defects caused by improper installation Travel diagnostic cost labor transportation and any and all such other costs related to repairing a defective heater will be the responsibility of the o...

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