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507714-01

Page 7 of 52

Issue 1716

Insufficient  combustion  air  can  cause  headaches, 

nausea,  dizziness  or  asphyxiation.  It  will  also  cause 

excess water in the heat exchanger resulting in rusting 

and  premature  heat  exchanger  failure.  Excessive 

exposure  to  contaminated  combustion  air  will  result 

in  safety  and  performance  related  problems.  Avoid 

exposure to the following substances in the combustion 

air supply:

• 

Permanent wave solutions

• 

Chlorinated waxes and cleaners

• 

Chlorine base swimming pool chemicals

• 

Water softening chemicals

• 

De-icing salts or chemicals

• 

Carbon tetrachloride

• 

Halogen type refrigerants

• 

Cleaning solvents (such as perchloroethylene)

• 

Printing inks, paint removers, varnishes, etc.

• 

Hydrochloric acid

•  Cements and glues
• 

Antistatic fabric softeners for clothes dryers

• 

Masonry acid washing materials

 WARNING

Do not install the furnace in a corrosive or contaminated 

atmosphere.  Meet  all  combustion  and  ventilation  air 

requirements, as well as all local codes.

 CAUTION

All  gas-fired  appliances  require  air  for  the  combustion 

process.  If  sufficient  combustion  air  is  not  available, 

the  furnace  or  other  appliance  will  operate  inefficiently 

and  unsafely.  Enough  air  must  be  provided  to  meet  the 

needs of all fuel-burning appliances and appliances such 

as exhaust fans which force air out of the house. When 

fireplaces, exhaust fans, or clothes dryers are used at the 

same  time  as  the  furnace,  much  more  air  is  required  to 

ensure  proper  combustion  and  to  prevent  a  down  draft. 

Insufficient  air  causes  incomplete  combustion  which  can 

result in carbon monoxide.

In addition to providing combustion air, fresh outdoor air 

dilutes contaminants in the indoor air. These contaminants 

may  include  bleaches,  adhesives,  detergents,  solvents 

and  other  contaminants  which  can  corrode  furnace 

components.

The  requirements  for  providing  air  for  combustion  and 

ventilation  depend  largely  on  whether  the  furnace  is 

installed in an unconfined or a confined space.

Unconfined Space

An  unconfined  space  is  an  area  such  as  a  basement 

or  large  equipment  room  with  a  volume  greater  than  50 

cubic  feet  (1.42  m³)  per  1,000  Btu  (.29  kW)  per  hour  of 

the combined input rating of all appliances installed in that 

space. This space also includes adjacent rooms which are 

not separated by a door. Though an area may appear to 

be unconfined, it might be necessary to bring in outdoor air 

for combustion if the structure does not provide enough air 

by infiltration. If the furnace is located in a building of tight 

construction  with  weather  stripping  and  caulking  around 

the windows and doors, follow the procedures in the “Air 

from Outside” section.

Confined Space

A confined space is an area with a volume less than 50 

cubic  feet  (1.42  m³)  per  1,000  Btu  (.29  kW)  per  hour  of 

the combined input rating of all appliances installed in that 

space.  This  definition  includes  furnace  closets  or  small 

equipment rooms.

When the furnace is installed so that supply ducts carry 

air  circulated  by  the  furnace  to  areas  outside  the  space 

containing the furnace, the return air must be handled by 

ducts which are sealed to the furnace casing and which 

terminate outside the space containing the furnace. This 

is  especially  important  when  the  furnace  is  mounted  on 

a platform in a confined space such as a closet or small 

equipment room. Even a small leak around the base of the 

unit at the platform or at the return air duct connection can 

cause a potentially dangerous negative pressure condition. 

Air for combustion and ventilation can be brought into the 

confined  space  either  from  inside  the  building  or  from 

outside.

Air from Inside

If  the  confined  space  that  houses  the  furnace  adjoins  a 

space  categorized  as  unconfined,  air  can  be  brought  in 

by  providing  two  permanent  openings  between  the  two 

spaces. Each opening must have a minimum free area of 1 

square inch (645 mm²) per 1,000 Btu (.29 kW) per hour of 

total input rating of all gas-fired equipment in the confined 

space.

Each opening must be at least 100 square inches (64516 

mm²). One opening shall be within 12 inches (305 mm) of 

the top of the enclosure and one opening within 12 inches 

(305 mm) of the bottom. See Figure 5.

Air from Outside

If  air  from  outside  is  brought  in  for  combustion  and 

ventilation, the confined space shall be provided with two 

permanent openings. One opening shall be within 12” (305 

mm) of the top of the enclosure and one within 12” (305 

mm)  of  the  bottom.  These  openings  must  communicate 

directly  or  by  ducts  with  the  outdoors  or  spaces  (crawl 

or  attic)  that  freely  communicate  with  the  outdoors  or 

indirectly through vertical ducts. Each opening shall have 

Summary of Contents for GDD92A

Page 1: ...service must be performed by a licensed professional installer or equivalent service agency or the gas supplier WARNING As with any mechanical equipment personal injury can result from contact with sh...

Page 2: ...507714 01 Page 2 of 52 Issue 1716 Unit Dimensions Model GDD95A GDD92A A B C in mm in mm in mm 045 3 070 3 17 1 2 446 16 3 8 416 16 406 090 4 090 5 110 5 21 533 19 7 8 504 19 1 2 495...

Page 3: ...nd door switch BAG ASSEMBLY BLOWER MOTOR hidden BLOWER ACCESS PANEL HEATING ACCESS PANEL COMBUSTION AIR INDUCER BURNER BOX ASSEMBLY includes flame sensor rollout switches and ignitor GAS VALVE BLOWER...

Page 4: ...aded street elbow Check equipment for shipping damage If you find any damage immediately contact the last carrier Please refer to specification sheets for available accessories Safety Information DANG...

Page 5: ...st be equipped to prevent operation of either the heating or the cooling unit unless it is in the full HEAT or COOL setting When installed this furnace must be electrically grounded according to local...

Page 6: ...er insulated space keep insulation away from the furnace When the furnace is installed in an unconditioned space consider provisions required to prevent freezing of the condensate drain system NOTE Th...

Page 7: ...his space also includes adjacent rooms which are not separated by a door Though an area may appear to be unconfined it might be necessary to bring in outdoor air for combustion if the structure does n...

Page 8: ...it may be assumed that wood louvers will have 20to 25 percent free area and metal louvers and grilles will have 60 to 75 percent free area Louvers and grilles must be fixed in the open position or in...

Page 9: ...control devices which could result in personal injury or death WARNING Select a location that allows for the required clearances that are listed on the unit nameplate Also consider gas supply connect...

Page 10: ...provide a stable support and an airtight seal to the furnace Allow absolutely no sagging cracks gaps etc For no reason should return and supply air duct systems ever be connected to or from other hea...

Page 11: ...ooring base to make sure they are properly glued and positioned 4 Lower supply air plenum into the combustible flooring base until plenum flanges seal against fiberglass strips NOTE Be careful not to...

Page 12: ...aks after the furnace is installed The furnace access panel must always be in place when the furnace is operating and it must not allow leaks into the supply air duct system Return Air Plenum NOTE Ret...

Page 13: ...be maintained to reduce fire hazard and to minimize breathing of solvent vapors Avoid contact of cement with skin and eyes CAUTION The exhaust and intake connections are made of PVC Use PVC primer an...

Page 14: ...formly apply a liberal coat of PVC primer for PVC or use a clean dry cloth for ABS to clean inside socket surface of fitting and male end of pipe to depth of fitting socket 6 Promptly apply solvent ce...

Page 15: ...raft hood relief opening Use the flame of a match or candle 6 After determining that each appliance connected to the common venting system is venting properly step 3 return all doors windows exhaust f...

Page 16: ...s should be used Exhaust vent termination pipe is sized to optimize the velocity of the exhaust gas as it exits the termination In some applications which permit the use of several different sizes of...

Page 17: ...78 78 8 26 11 60 45 n a 92 92 73 73 9 21 n a 55 40 87 87 68 68 10 16 50 35 82 82 63 63 Concentric Termination Elevation 0 10 000 ft Number of 90 Elbows Used 2 Pipe 2 1 2 Pipe 3 Pipe Model Model Model...

Page 18: ...090 110 045 070 090 110 045 070 090 110 1 51 36 14 n a 85 100 28 n a 107 107 88 88 2 46 31 9 80 958 23 102 102 83 83 3 41 26 4 75 90 18 97 97 78 78 4 36 21 n a 70 85 13 92 92 73 73 5 31 16 65 80 8 87...

Page 19: ...two steps when installing the unit in Direct Vent applications where combustion air is taken from outdoors and flue gases are discharged outdoors The provided air intake screen must not be used in dir...

Page 20: ...r to Outside Roof Terminated Exhaust Pipe Furnace Ventilation Louvers Crawl Space Intake Debris Screen Provided Inlet Air Minimum 12 in 305mm above Crawl Space Floor Coupling or 3 in to 2 in Transitio...

Page 21: ...t Insulation in Unconditioned Space for Winter Design Temperatures Single Stage High Efficiency Furnace Winter Design Temperatures1 F C Vent Pipe Diameter Unit Input Size 045 070 090 110 32 to 21 0 to...

Page 22: ...e under veranda porch deck or balcony 12 Equal to or greater than soffit depth 3 feet 9m 12 3 feet 9m within a height 15 feet 4 5m above the meter regulator assembly 3 feet 9m 6 inches 152mm for appli...

Page 23: ...mm for appliances 10 000 pliances 10 000 Btuh 3kw and 50 000 pliances 50 000 Btuh 15kw 6 inches 152mm for appliances 10 000 Btuh 3kw 12 inches 305mm for appliances 10 000 Btuh 3kw and 100 000 Btuh 30k...

Page 24: ...ations Maximum separation is 3 76 mm on roof terminations and 6 152 mm on side wall terminations 3 On roof terminations the intake piping should terminate straight down using two 90 elbows see Figure...

Page 25: ...NT PIPE SIZE TO TERMINATION 1 1 2 38mm accelerator provided on 71M80 44W92 12 305mm INTAKE AIR EXHAUST VENT Figure 36 Direct Vent Concentric Wall Termination 12 305mm Min above grade or average snow a...

Page 26: ...nce above grade or average snow accumulation B Horizontal separation between intake and exhaust C Minimum from end of exhaust to inlet of intake D Exhaust pipe length E Wall support distance from top...

Page 27: ...Figure 42 When exhaust piping must be run up an outside wall any reduction in exhaust pipe size must be done after the final elbow Figure 40 Non Direct Vent Roof Termination Kit UNCONDITIONED ATTIC S...

Page 28: ...e To Vent Termination Drain Trap assembled Figure 44 Kit 51W18 Parts Identification and Assembly Exhaust from Furnace To Termination Exhaust from Furnace To Termination Figure 45 Kit 51W18 Trap Assemb...

Page 29: ...ondensate drain Tubing must be 1 1 4 ODx1 ID and should be attached to the drain on the trap using a hose clamp Figure 47 Condensate Trap and Plug Locations 5 Figure 49 shows the furnace and evaporato...

Page 30: ...507714 01 Page 30 of 52 Issue 1716 Figure 49 Evaporator Coil Using a Separate Drain Figure 50 Evaporator Coil Using a Common Drain Figure 51 Condensate Trap with Optional Overflow Switch...

Page 31: ...507714 01 Page 31 of 52 Issue 1716 Figure 52 Trap Drain Assembly Using 1 2 PVC or 3 4 PVC...

Page 32: ...0 feet 2 44 to 3 05 m using suitable hangers or straps Install a drip leg in vertical pipe runs to serve as a trap for sediment or condensate 5 A 1 8 N P T plugged tap or pressure post is located on t...

Page 33: ...9 580 16 42 530 15 01 490 13 87 460 13 03 430 12 18 400 11 33 1 1 2 38 1 1 610 40 894 2100 59 46 460 41 34 1180 33 41 990 28 03 900 25 48 810 22 94 750 21 24 690 19 54 650 18 41 620 17 56 2 50 8 2 067...

Page 34: ...sized disconnect switch near the furnace so that power can be turned off for servicing Before connecting the thermostat check to make sure the wires will be long enough for servicing at a later date...

Page 35: ...wer will run continuously on the heating speed when there is no cooling or heating demand 2 When the furnace is running in the heating mode the indoor blower will run on the heating speed 3 When there...

Page 36: ...507714 01 Page 36 of 52 Issue 1716 045 3 110 5 090 4 070 3 Figure 59 Typical Wiring Diagram For GDD92A...

Page 37: ...507714 01 Page 37 of 52 Issue 1716 045 3 110 5 090 5 070 3 Figure 60 Typical Wiring Diagram For GDD95A...

Page 38: ...BEFORE LIGHTING the unit smell all around the furnace area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor The gas valve on the unit is eq...

Page 39: ...through 11 may need to be repeated to purge air from gas line 12 If the appliance will not operate follow the instructions Turning Off Gas to Unit and call your service technician or gas supplier Tur...

Page 40: ...l gas should burn blue 4 After allowing unit to stabilize for 5 minutes record manifold pressure and compare to value given in Table 13 NOTE Shut unit off and remove manometer as soon as an accurate r...

Page 41: ...92A Pressure Switch at Varying Altitudes Capacity 0 4500 ft 0 1371m 4501 7500 ft 1371 2286m 7501 10000 ft 2286 3048m 045 No Change No Change 93W88 070 090 110 Pressure switch is factory set No adjustm...

Page 42: ...2 Visually inspect the venting system for proper size and horizontal pitch Determine there is no blockage or restriction leakage corrosion or other deficiencies which could cause an unsafe condition 3...

Page 43: ...ostat Heat Anticipation Set the heat anticipator setting if adjustable according to the amp draw listed on the wiring diagram that is attached to the unit Electrical 1 Check all wiring for loose conne...

Page 44: ...0 455 940 390 0 10 1480 625 1295 550 1070 435 935 365 0 20 1405 585 1255 515 1055 425 930 350 0 30 1355 580 1225 475 1045 405 900 330 0 40 1305 540 1165 470 1010 385 890 325 0 50 1270 525 1110 425 975...

Page 45: ...55 1510 820 1400 695 1315 595 0 90 1455 1110 1390 790 1350 660 1210 565 Blower Performance GDD95A GDD95A 045 B3 Performance Less Filter External Static Pressure in w g Air Volume Watts at Various Blow...

Page 46: ...940 1885 795 1500 665 0 20 2200 1220 2085 915 1865 775 1525 655 0 30 2160 1210 1990 875 1830 755 1545 640 0 40 2055 1170 1935 865 1790 725 1530 620 0 50 1970 1130 1855 835 1705 700 1500 600 0 60 1890...

Page 47: ...____________Actual____________ Winterizing and Condensate Trap Care 1 Turn off power to the furnace 2 Have a shallow pan ready to empty condensate water 3 Remove the clean out cap from the condensate...

Page 48: ...in center of burner ports 34 Reinstall gas valve manifold assembly Reconnect gas supply line to gas valve 35 Reconnect 2 wires to gas valve 36 Replace the blower compartment access panel 37 Refer to...

Page 49: ...at may result in unsafe operation For instance items innocently stored next to the furnace may obstruct the combustion air supply This could cause incomplete combustion and the production of carbon mo...

Page 50: ...507714 01 Page 50 of 52 Issue 1716 Start Up Performance Checklist...

Page 51: ...y External Static Return External Static Total External Static CONDENSATE LINE 6 Leak Free VENT PIPE 7 Leak Free COOLING MODE INDOOR BLOWER AMPS______ 3 TEMPERATURE DROP Return Duct Temperature Supply...

Page 52: ...height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than...

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