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 First issue 10/14 

Release A10/14 

 

PGRF

 

  

 

4/9

INTENDED USE 

AND

LIMITATIONS

GEARBOX UNIT

Most 

materials

 of these gearboxes are made of high quality steel and cast iron that have 

to comply with the increasingly strict requirements on workability, resistance to distortion, 

to fatigue failures and to wear, safety and durability. 

All technical information are described in the documents referred to the specific unit code.

Brake unit: 

the unit could be equipped with hydraulics negative brakes with oil-bath disks, expressly 

designed for static or parking braking.

Correct braking values are described on the specific external drawing.

WARNING:

 It is strictly forbidden to use it as a dynamic brake.

Hydraulic motor: 

to select the hydraulic motor take into consideration the maximum performance of the 

reduction gear. 

GENERAL INFORMATION

This gearbox unit 

must be

:

• 

used only for industrial application;

• 

used with correct type and quantities of lubricants;

• 

handled, assembled, installed, used and maintained in compliance with this manual;

• 

handled, assembled, installed, used and maintained only by authorized workers/operator.

It is 

forbidden

:

•  to use the gearbox unit in a way that does not conform to the technical specifications 

and the intended use described in this manual;

• 

to install and use this gearbox unit in environments with explosion risks;

• 

to use the gearbox unit with safety devices removed or disabled.

External drawing

 

an

d documents annexed to the unit, report:

• 

technical informations;

• 

dimensions and characteristics;

• 

maximum number of input/output speed (rpm);

• 

maximum functioning values (torque, dimensions, etc...).

LUBRICANT

Oil type

Example

Oil name

Example

Gearboxes normally are 

supplied without lubricant.

Type

 and 

quantity 

of lubricant are indicated 

on the specific external drawing.

All fluids used must be compatible with all the components, elastomers and seals.

ISO VG 150

- 10°C

+ 30°C

ISO VG 220

+ 10°C

+ 45°C

ISO VG 320

+ 30°C

+ 60°C

La viscosità aumenta al diminuire della temperatura e viceversa

Oil

Type

Ambient temperature t°C (

min

 / max)

Mineral

Synthetic

PAO

PG

Visco

sit

y

- 20°C

+ 60°C

- 20°C

+ 60°C

PAO

PG

SHELL

Omala

 

S2G

Omala

 

S4GX

Omala

 

S4

 

WE

EXXON

 

MOBIL

Mobilgear

 

XMP

Mobil

 

SHC

 

Gear

Glygoyle

KLÜBER

Kluberoil

 

GEM1

Klubersynth

 

EG4

Klubersynth

 

GH6

AGIP

Blasia

Blasia

 

SX

Blasia

 

S

BP

Energol

 

GR

XP

Enersyn

 

EPX

 

Enersyn

 

SG

 

XP

 

CASTROL

Alpha

 

SP

Aphasyn

 

EP

Alphasyn

 

PG

CHEVRON

Ultra

 

Gear

Tegra

 

Synthetic

 

Gear

HiPerSYN

TOTAL

Carter

 

EP

Carter

 

SH

Carter

 

SY

Lubrificante

 

per

 

uso

 

alimentare:

 

contattare

 

il

 

servizio

 

tecnico

 

commerciale

Lubrificante

 

biologico:

 

contattare

 

il

 

servizio

 

tecnico

 

commerciale

Lubricants

Producer

Mineral

Synthetic

Summary of Contents for PGRF Series

Page 1: ...SERVICE MANUAL Release A10 14 www comerindustries com Certified Quality System UNI EN ISO 9001 2008 PGRF series PGRF 312 ...

Page 2: ...l injury if proper procedures are not followed GENERAL INFORMATION 3 GEARBOX UNIT IDENTIFICATION 3 RISKS AND PRECAUTIONS 3 TRANSFER AND STORAGE 3 HANDLING 3 PRODUCT DISPOSAL 3 GEARBOX UNIT 4 INTENDED USE AND LIMITATIONS 4 LUBRICANT 4 ORDINARY MAINTENANCE 5 MAINTENANCE 5 MAINTENANCE INTERVALS 5 OIL REPLACEMENT PROCEDURE 6 OIL DRAINING 6 OIL TOPPING OFF 6 OIL FILLING 6 INSTALLATION AND START UP 7 PR...

Page 3: ...n because there is oil in the reduction gear and during maintenance some of it may leak in the working area Always handle the units with adequate lifting means RISKS AND PRECAUTIONS ADDITIONAL PRECAUTIONS Guarantee an effective prevention system by constantly monitoring cleaning and integrity of the structures Actuate a specific periodical cleaning and maintenance plan of the unit In case of accid...

Page 4: ...tions and the intended use described in this manual to install and use this gearbox unit in environments with explosion risks to use the gearbox unit with safety devices removed or disabled External drawing and documents annexed to the unit report technical informations dimensions and characteristics maximum number of input output speed rpm maximum functioning values torque dimensions etc LUBRICAN...

Page 5: ...mponents with new components if necessary MAINTENANCE When maintenance operations are finished restore all safety conditions of functioning Note Instruction for extraordinary maintenance are NOT described in this manual Note described maintenance intervals could be different with different machine duty cycle MAINTENANCE INTERVALS Inspection and Operations Intervals Oil leakage before functioning B...

Page 6: ...e speci fic external drawings Warning Do not mix synthetic lubricants with mineral lubricants FILLING PLUG Maintenance operations must be carried out by qualified trained and authorised personnel Turn 90 counter clockwise PROCEDURE Remove filling and level plug Topping up the unit adding oil lubricant from the upper hole filling plug hole until correct OIL LEVEL reached the oil flow out from the O...

Page 7: ...overhaul of the gearbox unit Before installation check and verify motor type and connection that unit components are not damaged and that the centering parts are not rusty unit installation diagram oil level lubricant and type of lubricant correct plug installation and efficiency that the reduction gear screws and plugs have been tightened with correct values that there are no hazardous atmosphere...

Page 8: ...1 Verify installation and screws tightening 2 Contact Comer Industries The unit fail to run 1 Incorrect motor installation 2 Internal problem 1 Verify motor installation and connection 2 Contact Comer Industries Wrong rotation unit direction Uncorrect motor connection Verify unit installation and connec tion The unit does not rotate 1 Incorrect motor installation 2 Internal problem 1 Verify motor ...

Page 9: ...First issue 10 14 Release A10 14 PGRF 9 9 TORQUE WRENCH SETTING N x m Screw on steel or cast iron ...

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