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Troubleshooting

If the unit does not pressurize when you turn it on:

Is there power to the unit? Does the light on the power switch illuminate?

If not, check the power cord connections at the back of the unit and at the power source. Check the fuse.

Is the air line connected? Are the upstream valves open?

Check the inlet air supply.

Do you hear air escaping from the unit when it is turned on?  

Check that the inlet air, vent hose, and abrasive hose exiting the PowderGate® valve are connected properly.  
See the set‐up guide on pages 4 and 5. Make sure the tank cover is securely fastened.

If you are getting air through the nozzle, but no abrasive; or if the cutting action decreases:

Is the powder tank empty?   

Refill.

Is the abrasive in the tank damp and sticking to the walls?  

Replace with fresh powder. Check that your air dryer is working properly.

Is the tank orifice plugged? 

Empty powder, remove orifice, and inspect. Check to see if your supplier of abrasive powder is providing high 
quality material.  For details see the Support section on our website.

Is the modulator functioning properly?  

You should hear a buzzing sound when the blast is activated. If not, the modulator may need to be replaced. 
For further details contact Technical Support.

If nothing happens when the blast is activated:

Is the nozzle plugged?  

Remove and inspect.

Is the PowderGate® valve failing to open?  

Contact Technical Support.

If you suspect the PowderGate® valve is not closing completely:

When the PowderGate® valve closes, place a finger over the end of the nozzle for 3 seconds.  When you remove 
your finger– is there a small puff of air? If so, there are two possibilities:

The PowderGate® nose is worn and can be replaced as described above.

The abrasive mixture may be too rich. Reduce Abrasive Blend adjustment on front panel, or check the Bypass 
Tube Chart for a leaner mixture to handle your nozzle size.

Prevent Moisture and Oil Contamination

Contamination of the abrasive powder from moisture and/or oil is one of the most common problems 
associated with micro‐abrasive blasting. Moisture will cause the powder to “clump up,” preventing it from 
flowing freely from the tank.  

Moisture will cause the powder to "clump up" preventing it from flowing freely from the tank.  

Oil in the air supply will not only affect abrasive flow, it can also cause major component failures within your 
blaster, resulting in costly repairs.

To avoid moisture and oil contamination, run your air supply through a positive air dryer equipped with an 
appropriate oil filter.

Summary of Contents for AccuFlo AF10-E

Page 1: ...Comco Inc 2151 N Lincoln St Burbank CA 91504 USA Tech comcoinc com 1 818 841 5500 ...

Page 2: ...0 lb 13 6 kg Height 10 5 in 26 7 cm 15 0 in 38 1 cm Width 17 5 in 44 5 cm 17 5 in 44 5 cm Depth 10 0 in 25 4 cm 10 0 in 25 4 cm Air Pressure 10 125 psi 0 7 8 6 bar 10 125 psi 0 7 8 6 bar Powder Capacity 1 liter 2 liters Nozzle Sizes Round 015 060 in Ø 38 mm 1 5 mm Other shapes sizes available Facility Requirements Inlet Air Pressure 70 145 psi 4 8 10 bar Air Volume Depending on nozzle size and air...

Page 3: ...wderGate valve traveling out to the nozzle The strength of these modulated pulse and the diameter of the orifice determines the amount of abrasive that drops into the mixing chamber Three mechanisms enable you to change the amount of abrasive in the air stream the tank orifice abrasive blend and bypass tube Tank Orifice A larger orifice increases abrasive flow In most cases the orifice should be a...

Page 4: ... accessory kit INLET AIR FITTING THE ABRASIVE HOSE FROM THE POWDERGATE VALVE RUNS DIRECTLY TO THE NOZZLE DO NOT ROUTE THIS HOSE THROUGH THE VENT PINCH Add Abrasive 1 Remove the tank cover 2 Fill the tank with powder Do not fill above the top of bypass tube 3 Replace the tank cover and secure only turn required VENT HOSE IS ROUTED THROUGH THE VENT PINCH TO NOZZLE S Always maintain a 10 psi buffer b...

Page 5: ...bonded to PE do not use this pin Regulator Control The regulator must be powered by 24vdc through Pin 7 and ground through Pin 6 The regulator requires 60mA of current The blast pressure is set by providing a 0 10vdc signal at Pin 8 which corresponds to a pressure of 0 148psi The internal resistance of the regulator s input is 100ohms minimum AF10 E Cables and Controllers Cabling and control depen...

Page 6: ...icher more abrasive by changing the tank orifice and bypass tube Contact a Comco Tech Support Specialist for information on additional options Change the tank orifice using a nut driver Unscrew the bypass tube and lift it out of the sleeve Using the chart below select the tube you desire and insert it in the sleeve Finger tighten only do not force Bypass Tube Chart TANK ORIFICE MB1409 BYPASS TUBE ...

Page 7: ...w Nose Install the new Output Fitting Connect the tubing with the blue Quicknut Tune Up Kits ABRASIVE HOSE MB1233 POWDERGATE OUTPUT FITTING MB2560 x POWDERGATE NOSE MB1653 TUNE UP KIT MB2247 x MB2247 2 1 4 output fitting MB2247 3 3 8 output fitting PowderGate Output Fitting MB2560 3 MB2560 4 PowderGate Nose MB1653 O ring ST5650 242 In addition to the tune up kit we also recommend that you keep a b...

Page 8: ...8 1 818 841 5500 AF10 E Components ...

Page 9: ...aintenance The HRS counter records the number of blast hours i e actual time the modulator has operated Your maintenance requirements may vary with your application The modulator should be replaced after 5000 hours of operation To replace the AccuFlo AF10 E modulator Disconnect 3 colored tubes from the modulator and the electrical plug from front panel Remove the two screws holding the modulator t...

Page 10: ... If not the modulator may need to be replaced For further details contact Technical Support If nothing happens when the blast is activated Is the nozzle plugged Remove and inspect Is the PowderGate valve failing to open Contact Technical Support If you suspect the PowderGate valve is not closing completely When the PowderGate valve closes place a finger over the end of the nozzle for 3 seconds Whe...

Page 11: ...11 tech comcoinc com Electrical Schematic AF10 E Rev 12 7 21 ...

Page 12: ...12 1 818 841 5500 Pneumatic Schematic AF10 E ...

Page 13: ...ng but not limited to nozzles powders and attachments not manufactured or supplied by Comco The warranty also does not cover problems resulting from improper or inadequate facilities contaminated air improper power or items that should be expected to wear in normal operation such as nozzles abrasives tubing or fittings This is Comco s only warranty and is in lieu of all other warranties of merchan...

Page 14: ...Dia MB2520 60 060 Dia MB2599 ComfortGrip handpiece Hi Performance AccuFlo Nozzle Options Fixtured Nozzle 8 32 Set Screw MB1483 3 Quicknut Hi Performance nozzle 375 Recommended 8 32 tapped hole to Ø 1885 hole set screw Abrasive hose Ø 1885 0005 000 MB2520 18 018 Dia MB2520 30 030 Dia The life of your nozzle will depend on the type of abrasive and air pressure you use Check the nozzle for wear on a ...

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