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TROUBLESHOOTING

This chapter lists the most common problems linked with the use of the machine. If you are unable to resolve the problems with the information given here, please contact your nearest assistance centre.

PROBLEM

POSSIBLE CAUSE

SOLUTION

THE MACHINE DOES 

NOT START

The main switch is set to “0”.

Make sure that the main switch is set to “I”.

Check whether there are any alarm messages on the 

control display.

Stop the machine immediately, and contact a specialised service centre.

Make sure that the batteries are correctly connected to 

each other and that the battery connector is connected to 

the electrical system connector.

Stop the machine immediately, and contact a specialised service centre.

Check the charge level of the batteries.

If the battery charge level is critical, perform a complete recharge cycle  

(see paragraph “

CHARGING THE BATTERIES

”).

THE BATTERIES ARE NOT 

CHARGED CORRECTLY

The connector of the battery charger cable is not 

properly inserted in the battery connector.

Stop the machine immediately, and contact a specialised service centre.

The plug on the battery charger's power cable is not 

correctly inserted into the electrical outlet.

Check that the battery charger power supply cable plug is connected to the mains socket.

The characteristics of the mains power supply do not 

correspond to those required by the battery charger.

Check that the characteristics in the battery charger plate are the same as those of the mains supply.

The LEDs of the battery charger blink repeatedly.

Referring to the battery charger use and maintenance manual, check the meaning of the flashing signals that the 

battery charger emits dung the battery recharge stage.

THE MACHINE HAS A VERY 

LOW WORK AUTONOMY

Check the battery charge level, check the symbol on the 

command display. 

If the battery charge level is critical, perform a complete recharge cycle  

(see paragraph “

CHARGING THE BATTERIES

”).

THE MACHINE DOES 

NOT MOVE

The machine does not start.

Read the section “

THE MACHINE DOES NOT START

”.

There is an issue on the drive pedal.

Stop the machine immediately, and contact a specialised service centre.

INSUFFICIENT DETERGENT 

SOLUTION ON THE 

BRUSHES

The quantity of detergent solution in the water system 

is not sufficient for the work to be carried out.

Check that the amount of detergent solution present in the machine's water system is sufficient for the work to 

be carried out.

Detergent solution filter obstructed.

Check the detergent solution filter isn't obstructed. If it is, clean it 

 

(see “

CLEANING THE WATER SYSTEM FILTER

”).

THE MACHINE DOES NOT 

CLEAN CORRECTLY

The machine does not start.

Read the section “

THE MACHINE DOES NOT START

”.

Not enough detergent solution comes out.

Read the section “

INSUFFICIENT DETERGENT SOLUTION ON THE BRUSHES

”.

The brushes have not been inserted correctly 

in the machine.

Check that the brushes have been correctly inserted in the machine  

(see paragraph “

ASSEMBLING THE BRUSH HEAD BODY BRUSHES

”).

The type of brush used is not suitable for the dirt 

to be cleaned.

Check that the brushes on the machine are adequate for the work to be carried out.

The brush bristles are excessively worn.

Check the condition of the brush, and replace it if necessary (see “

ASSEMBLING THE BRUSH HEAD BODY 

BRUSHES

”).

THE SQUEEGEE DOES NOT 

DRY PERFECTLY

The vacuum unit is obstructed.

Make sure the squeegee is free of obstructions (read “

CLEANING THE SQUEEGEE BODY

”).

Make sure the squeegee is free of obstructions (read “

CLEANING THE SQUEEGEE BODY

” 

and “

CLEANING THE VACUUM TUBE

”).

Make sure that the recovery tank filter-float is free of any obstructions (see the section “

CLEANING THE 

RECOVERY TANK'S FILTER-FLOAT

”).

The cap on the recovery tank drainage tube is not 

properly positioned.

Check that the cap on the recovery tank drainage tube is positioned properly.

The recovery tank lid is not positioned correctly.

Check that the recovery tank lid is properly positioned on the machine.

EXCESSIVE FOAM 

PRODUCTION

The detergent being used is not suitable.

Check that a low foam detergent has been used. If necessary, add a small quantity of antifoam liquid to the 

recovery tank.

The floor is not very dirty.

Dilute the detergent more.

THE MACHINE DOES NOT 

VACUUM CORRECTLY

The recovery tank is full.

Empty the recovery tank (read the section “

EMPTYING THE RECOVERY TANK

”).

The vacuum device is obstructed

Read the section “

THE SQUEEGEE DOES NOT DRY PERFECTLY

”.

EC DECLARATION OF CONFORMITY

The undersigned manufacturer:

COMAC S.p.A.

Via Maestri del Lavoro, 13

37059 Santa Maria di Zevio (VR)

Declares under its sole responsibility that the products

FLOOR SCRUBBING MACHINES mod. OPTIMA 90BS

Comply with the requirements of the following Directives:

•  2006/42/EC: Machinery Directive.

•  2014/35/EC: Low Voltage Directive.

•  2014/30/EC: Electromagnetic compatibility directive.

The person authorized to compile the technical file:

Mr. Giancarlo Ruffo

Via Maestri del Lavoro, 13

37059 Santa Maria di Zevio (VR) - ITALY

Santa Maria di Zevio (VR), 11/07/2016

Comac S.p.A.

Legal representative

Giancarlo Ruffo

28

Summary of Contents for Optima 90

Page 1: ...SCRUBBING MACHINES ORIGINAL INSTRUCTION DOC 10081741 Ver AA 07 2018 USE AND MAINTENANCE MANUAL...

Page 2: ......

Page 3: ...TERGENT SOLUTION 17 ASSEMBLING THE SQUEEGEE BODY 17 USER SEAT ADJUSTMENT 18 PREPARING TO WORK 18 STARTING WORK 19 WATER FLOW ADJUSTMENT FUNCTION 20 DETERGENT SOLUTION FLOW ADJUSTMENT FUNCTION CDS VERS...

Page 4: ...qualified person in order to avoid hazards The socket for the battery charger cable must have a prescribed earth connection Keep sparks flames and incandescent materials at a safe distance from the ba...

Page 5: ...uitable for cleaning rough or uneven floors Do not use the machine on slopes In the event of a fire use a powder extinguisher Do not use water Adapt the speed to the adhesion conditions In order to pr...

Page 6: ...duals and or objects that may be present while using this machine Be careful to avoid collisions with shelving or scaffolding above all if there is a risk of objects falling from heights Do not place...

Page 7: ...al components do the following avoid the use of non insulated tools do not place or allow metallic objects to fall upon the electrically powered components remove any rings watches and or clothing wit...

Page 8: ...es Disconnect the battery connection and the battery charger cable before working on the machine If lead batteries WET have been installed on the machine avoid tilting the machine beyond 30 with respe...

Page 9: ...r trailer unless the load height is 380 mm or 14 96 inches or less from the ground Block the wheels of the machine Secure the machine to the truck or trailer Drain both tanks before transport Bring bo...

Page 10: ...that there is an absolute obligation not to vacuum flammable or incandescent substances Gas leakage warning label during battery charging This is used in the rear part of the steering column to warn t...

Page 11: ...egarding the regulation of the detergent solution level within the machine s water circuit Front headlights control symbol Used on the control panel to indicate the button that regulates the machine s...

Page 12: ...rators must not perform operations that should be carried out by qualified technicians The manufacturer is not liable for damages resulting from failure to comply with this veto STORING THE USE AND MA...

Page 13: ...m hole 0 mbar 85 Solution tank volume l 156 Recovery tank volume l 138 Detergent tank volume version with dosing system only l 5 Debris hopper volume l 10 Turning circle mm 1010 Maximum machine length...

Page 14: ...189 6 Electrical characteristics of the traction motor V W 24 1000 Maximum forward speed mph 4 97 Maximum gradient with full load 10 Electrical characteristics of the vacuum motor V W 24 420 Suction...

Page 15: ...ine on the transport vehicle WARNING Secure the device according to the directives in force in the country of use ex 2014 47 EU so that it cannot slide or tip over MACHINE SAFETY The procedure for sec...

Page 16: ...cables of the battery charger as indicated in the instructions CAUTION Before connecting the batteries to the battery charger make sure it is suitable for the batteries used CAUTION Carefully read the...

Page 17: ...NTION The dosing system is suitable for frequent maintenance cleaning Acid or alkaline maintenance detergent tank be used with pH values between 4 and 10 and that do not contain oxidising agents chlor...

Page 18: ...ows the operator to be anchored to the driver s seat To secure the safety belt first of all you need to be sitting in the drier s seat take the mobile part 4 of the belt wrap it round the abdomen and...

Page 19: ...s program active the squeegee will move to the rest position the vacuum motor will keep working for a pre set time and then it will switch off Scrubbing with Drying function With the selector in the s...

Page 20: ...continuously it activates the buzzer on the machine If the button 6 is pressed during the reverse movement as a signal priority only the intermittent buzzer connected to the reverse will be heard 7 6...

Page 21: ...5 Function Overtemperature Thermal cut out protection on the brushes vacuum cleaner stage AL_8 Function Act1 time out Brushes actuator final position not reached AL_9 Function Act2 time out Squeegee a...

Page 22: ...LY WEEKLY BEFORE A LONG PERIOD OF NON USE TRANSPORT DRAINING THE RECOVERY TANK X X X EMPTYING THE DEBRIS HOPPER X X X CLEANING THE SQUEEGEE BODY X X X CLEANING THE RECOVERY TANK FILTER FLOAT X X CLEAN...

Page 23: ...s well Fig 4 7 Remove the float 6 Fig 5 Rinse the inside with a jet of water If necessary use a spatula to remove the sludge that has accumulated at the bottom of the float CLEANING THE SQUEEGEE BODY...

Page 24: ...downwards and then move it towards the outside of the machine remember to release the hinges 4 before removing the right side 5 Take out the brushes from the brush head and clean under a jet of water...

Page 25: ...reassemble all the parts 3 2 1 2 1 2 CLEANING THE DETERGENT TANK CDS VERSIONS The accurate cleaning of the detergent tank guarantees a better performance of the automatic chemical management system gu...

Page 26: ...lace designated for this operation must comply with current environmental protection regulations 2 Make sure the machine has been secured see the section titled SECURING THE MACHINE CAUTION Users are...

Page 27: ...owards the rear of the machine turn in the opposite direction to rotate the squeegee towards the front of the machine 11 Once adjustment is made tighten the stopper nut 6 of the squeegee s tilt adjust...

Page 28: ...out Detergent solution filter obstructed Check the detergent solution filter isn t obstructed If it is clean it see CLEANING THE WATER SYSTEM FILTER THE MACHINE DOES NOT CLEAN CORRECTLY The machine do...

Page 29: ...E FR SP Allows to select the language of the control display General Sets Model selection min 0 max 3 OPTIMA B OPTIMA OPTIMA B B DS BS BS DS allows to select the name of the machine that will appear w...

Page 30: ...MENU DEFAULT SETTABLE VALUES DESCRIPTION 15 5 50 Allows to adjust the control display contrast 10 0 10 Allows to adjust the control display brightness N Y N Allows to exit the operator menu 30...

Page 31: ......

Page 32: ...A Via Maestri del Lavoro 13 37059 Santa Maria di Zevio Verona ITALY Tel 045 8774222 Fax 045 8750303 www comac it com comac it Organisation certified by Q C B Italia ISO 9001 2008 ISO 14001 2015 OHSAS...

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