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GENERAL DESCRIPTION

PURPOSE AND CONTENT OF THE MANUAL

The aim of this manual is to provide customers with all the information needed to use the machine in the safest, most appropriate and most 

autonomous way. This includes information concerning technical aspects, safety, operation, downtime, maintenance, spare parts and scrapping. 

The operators and qualified technicians must carefully read the instructions in this manual before carrying out any operations on the machine. If in 

doubt about the correct interpretation of instructions, contact your nearest Customer Service Centre to obtain the necessary clarifications.

TARGET GROUP

This manual is written both for operators and for qualified machine maintenance technicians. Operators must not perform operations that should 

be carried out by qualified technicians. The manufacturer is not liable for damages resulting from failure to comply with this veto.

STORING THE USE AND MAINTENANCE MANUAL

The Use and Maintenance Manual must be stored in its special pouch close to the machine, protected from liquids and anything else that could 

compromise its legibility.

ON CONSIGNMENT OF THE MACHINE

When the machine is consigned to the customer, an immediate check must be performed to ensure all the material mentioned in the shipping 

documents has been received, and also to check the machine has not suffered damage during transportation. If this is the case, the carrier must 

ascertain the extent of the damage at once, informing our customer service office. It is only by prompt action of this type that the missing material 

can be obtained, and compensation for damage successfully claimed.

INTRODUCTORY COMMENT

Any floor scrubbing machine can only work properly and effectively if used correctly and kept in full working order by performing the maintenance 

operations described in the attached documentation. We therefore suggest you read this instruction booklet carefully and read it again whenever 

difficulties arise while using the machine. If necessary, remember that our assistance service (organised in collaboration with our dealers) is 

always available for advice or direct intervention.

IDENTIFICATION DATA

For technical assistance or to request replacement parts, always give the model, the version and the serial number (written on the relevant plate).

TECHNICAL DESCRIPTION

The 

Innova Comfort 

is a floor scrubbing machine that can handle a wide variety of floors and types of dirt thanks to the mechanical action of 

two disc brushes and the chemical action of a water-detergent solution. As it advances, it collects the dirt removed and the detergent solution not 

absorbed by the floor.

The machine must only be used for this purpose

.

INTENDED USE

This scrubbing machine was designed and built for the cleaning (scrubbing and drying) of smooth, compact flooring in the commercial, residential 

and industrial sectors by a qualified operator in proven safety conditions. The scrubbing machine is not suitable for cleaning rugs or carpet floors.  

It is only suitable for use in closed (or at least covered) places.

ATTENTION:

 the machine is not suitable for use in the rain, or under water jets.

IT IS FORBIDDEN:

 to use the machine to clean up dangerous powders or flammable liquids in environments with an explosive atmosphere. 

In addition, it is not suitable as a means of transport for people or objects.

SAFETY

Operator cooperation is paramount for accident prevention. No accident prevention programme can be effective without the full cooperation of the 

person directly responsible for machine operation. The majority of occupational accidents that happen either in the workplace or whilst moving 

are caused by failure to respect the most basic safety rules. An attentive, careful operator is most effective guarantee against accidents and is 

fundamental in order to implement any prevention programme.

REGULATIONS

All references to forwards and backwards, front and rear, right and left indicated in this manual should be understood as referring to the operator 

in a driving position with his hands on the steering wheel.

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Summary of Contents for 109160

Page 1: ...SCRUBBING MACHINES ORIGINAL INSTRUCTION DOC 10084230 Ver AA 05 2020 USE AND MAINTENANCE MANUAL...

Page 2: ......

Page 3: ...n 11 SYMBOLS ON THE CONTROL PANEL manual version 12 SYMBOLS ON THE CONTROL PANEL automatic version 12 TECHNICAL DATA 13 PREPARATION OF MACHINE 14 HANDLING THE PACKAGED MACHINE 14 HOW TO UNPACK THE MAC...

Page 4: ...WORKING LIGHTS COURTESY LIGHTS automatic versions 28 AT THE END OF THE WORK 29 ROUTINE MAINTENANCE 30 DRAINING THE RECOVERY TANK 31 CLEANING THE SQUEEGEE BODY 31 CLEANING THE RECOVERY TANK FILTER FLO...

Page 5: ...efully read the sections preceded by this symbol meticulously following the instructions indicated for the safety of the operator and the device Danger symbol corrosive substances The operator should...

Page 6: ...MAIN MACHINE COMPONENTS 6 5 4 18 20 3 17 21 8 11 12 2 7 10 1 16 19 6 9 14 15 13 22 27 26 23 23 24 24 28 25 25 32 34 33 29 30 31...

Page 7: ...eadlight switch automatic versions 18 Courtesy light switch automatic versions 19 Control panel manual versions 20 Squeegee control lever manual versions 21 Brush head control lever manual versions 22...

Page 8: ...t again whenever difficulties arise while using the machine If necessary remember that our assistance service organised in collaboration with our dealers is always available for advice or direct inter...

Page 9: ...or serious injuries WARNING Indicates a potentially dangerous situation that unless avoided could cause death of serious injury ATTENTION Indicates a potentially dangerous situation that unless avoide...

Page 10: ...to identify the solution tank drainage tube Recovery tank drainage hose symbol Located on the rear part of the machine to identify the recovery tank drainage tube Cap filter position symbol Applied t...

Page 11: ...rminata la ricarica WARNING charge the battery only when the display or the lights of the instrument board indicate level zero Charge time of the battery must be at least 12 hours Always wait for the...

Page 12: ...is engaged ECO MODE symbol Used on the control panel to indicate the button that activates or deactivates the ECO MODE of the machine Buzzer symbol Indicates the buzzer command button Detergent solut...

Page 13: ...1 m s2 2 5 Whole body vibrations IEC 60335 2 72 IEC 62885 9 ISO 2631 1 m s2 0 5 Vibration measurement uncertainty 4 IP test IEC 60335 2 72 IEC 60529 IP23 Electrical protection class machine battery c...

Page 14: ...ng is 268kg or 591lb The overall dimensions of the package are Length 1600mm or 63in Width 730mm or 29in Height 1630mm or 64in ATTENTION it is recommended that all the packaging components be kept for...

Page 15: ...arking brake then press the brake pedal 6 fully down Fig 7 and lock it in place by turning the pedal stop lever 7 anti clockwise Fig 8 9 Unhook the tank rotation stop level 8 Fig 9 and turn the recove...

Page 16: ...e housed in the relative compartment inside the machine and must be handled using lifting equipment that is suitable in terms of both weight and coupling system ATTENTION It is recommended to wear the...

Page 17: ...perations must be carried out by qualified personnel An incorrect connection of the connector may cause a malfunction of the device N B carefully read the use and maintenance instructions of the batte...

Page 18: ...ll the canister with the required detergent as per the instructions given on the label supplied with the machine CAUTION It is recommended to wear the appropriate PPE Personal Protective Equipment sui...

Page 19: ...is recommended to wear the appropriate PPE Personal Protective Equipment suitable for the work to be carried out 2 Stand on the left side of the machine 3 Insert the brush in its seat on the plate ben...

Page 20: ...witch to position 0 by turning the key 2 a quarter turn anti clockwise Fig 2 Remove the key from the instrument panel 7 Unhook the tank rotation latch 3 Fig 3 and turn the recovery tank into the maint...

Page 21: ...in to descend into their working positions N B Once the brush head body and the squeegee body have reached their working positions the relative motors will enter into function and the solenoid valve w...

Page 22: ...rds Fig 6 6 Press the drive pedal 5 Fig 7 to begin moving the machine N B Once the drive pedal is pressed the brush head body and the squeegee body will begin to descend into their working positions N...

Page 23: ...achine proceed as follows 1 Use the knob 3 Fig 3 to select the transfer working program B Fig 4 N B The main actuators active are those of the traction motorwheel and the suction motor N B When the dr...

Page 24: ...o its rest position will it switch off this is to allow the motor to collect all the liquid in the vacuum hose N B During these phases the symbol of the suction motor on the instrument panel display w...

Page 25: ...ting hours in the central part The first row shows the total machine usage time 3 and the second row the partial usage time 4 Fig 2 N B The numbers followed by the letter h identify the hours while th...

Page 26: ...f automatically With the remaining charge it is possible to complete the drying process before starting the recharge N B A few seconds after the battery charge level has reached the minimum the suctio...

Page 27: ...emain in contact with the ground valid for automatic versions only N B If reverse gear is selected while the squeegee body is in the working position the squeegee body will automatically be brought to...

Page 28: ...he first level Pressing the button subsequently changes the movement speed of the machine there are three selectable levels 50 75 100 N B the reverse speed is lower than the forward speed to comply wi...

Page 29: ...ns concerning safety at work and current environmental protection regulations 6 Turn off the machine and make a quarter turn anti clockwise with the key 5 Fig 6 Remove the key from the instrument pane...

Page 30: ...EEKLY Machine water system Clean the filter on the machine s water system see CLEANING THE WATER SYSTEM FILTER on page 33 Machine vacuum unit Make sure the vacuum duct in the rear part of the machine...

Page 31: ...w the knobs 7 that fix the vacuum nozzle 2 to the squeegee body Fig 8 11 First with a jet of water and then with a damp cloth thoroughly clean the vacuum nozzle 2 Also clean the squeegee body support...

Page 32: ...g an overload on the brush motor as well as excessive vibrations To clean the brush on automatic machine versions proceed as follows 1 Unhook the tank rotation stop lever 14 Fig 15 and turn the recove...

Page 33: ...e on the back of the recovery tank Fig 26 3 The vacuum hose from the retainers present inside the recovery tank 4 Rinse the inside of the vacuum hose with a jet of running water 5 Repeat the operation...

Page 34: ...remove the front rubber blade compression plates 6 Fig 4 6 Remove the worn front rubber blade and replace it with the new one 7 Repeat the operations in reverse order to reassemble all the parts Proce...

Page 35: ...Bring the main switch to the I position making a quarter turn clockwise with the key 10 Fig 13 6 Select the TRANSFER program then turn the knob 11 on the control panel Fig 14 as far as icon A Fig 15 N...

Page 36: ...N It is recommended to wear the appropriate PPE Personal Protective Equipment suitable for the work to be carried out 7 Stand at the back of the machine Adjusting the height of the squeegee body 8 Adj...

Page 37: ...snap type central locking system in plastic that allows the abrasive floor pad to be perfectly centred and held without any risk of it becoming detached This type of pad holder is recommended above a...

Page 38: ...ate are the same as those of the mains supply The LEDs of the battery charger blink repeatedly Referring to the battery charger use and maintenance manual check the meaning of the flashing signals tha...

Page 39: ...not properly positioned Check that the cap on the recovery tank drainage tube is positioned properly The recovery tank lid is not positioned correctly Check that the recovery tank lid is properly posi...

Page 40: ...the provisions of Directives 2006 42 EC Machinery Directive 2014 30 EC Electromagnetic compatibility directive They also comply with the following standards EN 60335 1 2012 A11 2014 EN 60335 2 72 201...

Page 41: ...ge Directive 2014 30 EU Electromagnetic compatibility directive They also comply with the following standards EN 60335 1 2012 A11 2014 EN 60335 2 72 2012 EN 12100 2010 EN 60335 2 29 2004 A2 2010 EN 61...

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Page 44: ...A Via Maestri del Lavoro 13 37059 Santa Maria di Zevio Verona ITALY Tel 045 8774222 Fax 045 8750303 www comac it com comac it Organization certified by Q C B Italia ISO 9001 2008 ISO 14001 2015 OHSAS...

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