Columbus IWV 40/100 Operating Manual Download

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Industrial vacuum cleaner

IWV 40/100

7 Declaration of conformity

in accordance with the EC Directive on Machines 2006/42/EC

Manufacturer

G. Staehle GmbH u. Co. KG

columbus Reinigungsmaschinen

Mercedesstraße 15

D-70372 Stuttgart

hereby declares that the following product conforms to the regulations of the above mentioned

directive – as well as any modifications valid at the time the declaration was made.

Produkt:

Industrial vacuum cleaner

Typ:

IWV 40/100

The following related standards apply:

EN 13857

EN 60 204-1

EN 61000-3-2

EN 61000-3-3

EN 55 014
EN 60335-2-69

The following further EU Directive apply:
EMC-Directive

2014/30/EU

2014/35/EU

Stuttgart, 01.09.2018 Dipl. Ing.(BA) Erich Stockmann,

Head of Design and Development

Authorised Documentation Representative: Dr. M. Baumgärtel

Summary of Contents for IWV 40/100

Page 1: ...IWV 40 100 Operating manual Industrial vacuum cleaner Read these instructions carefully before operating the machine This machine is intended for industrial and professional use only 09 2018 ...

Page 2: ...is manual are the property of columbus and should be deemed of a confidential nature Even partial reproduction of the graphic project the text and the illustrations is legally forbidden Some details shown in the illustrations in this manual may be different from those of your vacuum cleaner Some component parts may have been removed for greater clarity For easier reference this manual is split int...

Page 3: ...2 Safety 9 2 1 Safety details 9 2 2 Safety warnings 10 2 3 Safety plates and symbols 13 2 4 Outstanding risks 14 2 5 Applied directives 14 3 Installation 15 3 1 Handling 15 3 2 Installation 16 4 Operation 18 4 1 Description of controls 18 4 2 Work cycle 19 4 3 Releasing and removing the removable container 21 5 Maintenance 22 5 1 Informative notes 22 5 2 General safety warnings 22 5 3 Maintenance ...

Page 4: ...ormation 1 1 Identification of the main parts 1 Suction unit 2 Release fastener 3 Push handle 4 Suction pipe coupling point 5 Filtering chamber 6 Level indicator 7 Castors 8 Fixed wheels 9 Container release lever 10 Container 7 8 1 2 4 5 6 3 9 10 ...

Page 5: ...Industrial vacuum cleaner IWV 40 100 5 1 2 Accessories provided 21478300 POLYESTER FILTER Ø500 H100 21495000 OIL SIEVE GRID ...

Page 6: ...5 D 70372 STUTTGART Telefon 49 0 711 9544 950 Telefax 49 0 711 9544 941 info columbus clean com www columbus clean com 1 4 Type plate In compliance with the Machine Directive 2006 42 CE on vacuum cleaners the machine is fitted with CE plates When contacting the manufacturer or dealer always quote the details shown on the vacuum cleaner type plate ...

Page 7: ...del have been taken from a distance of 1 meter and from a height of 1 60 meters showing an acoustic pressure no higher than 76 dB A The vibrations transmitted by the machine are lower than 2 5 m 2 s Attention Pursuant to articles L D 81 08 workers exposed to sound pressure levels above 85 dB A must be protected by special individual protection devices It is therefore necessary if such working cond...

Page 8: ...0 Technical details Power kW 3 45 Voltage Volt 230 50 60 Max vacuums rate mm H2O 2 300 Max air flow rate m h 540 Noise level dB A 76 Filter type Polyester Capacity swarf l 40 Capacity liquid l 100 Suction inlet Ø 80 Dimensions cm 58 x 60 x 110 ...

Page 9: ...manner as well as by even partial failure to comply with the safety regulations and intervention procedures indicated in this manual The safety Warnings and warning notices are indicated in this manual and on the product Unless these hazard messages are heeded the operator could become involved in accidents with serious consequences for him herself and for other people The safety messages are high...

Page 10: ...on devices selected according to the type of substances to be vacuumed Do not vacuum flammable materials or substances or which could cause explosions fuels solvents etc To vacuum such materials the machine must be built with Anti explosion Motor and Electric System and this must be requested by you explicitly Do not vacuum corrosive substances unless the machine is equipped with containers suitab...

Page 11: ...oreign materials such as debris oil equipment and other objects that could affect operation and cause injury to persons Avoid using flammable or toxic solvents such as petrol benzene ether and alcohol for cleaning Avoid prolonged contact with solvents and inhaling their vapours Avoid use close to open flames or sources of heat Never use the vacuum cleaner without the filter Do not vacuum lit cigar...

Page 12: ...tension being used make sure this is in perfect condition marked CE and that the cross section of the cable is suitable for the vacuum cleaner power input When restoring original working conditions the appointed personnel should make sure that at the end of the operating procedure proper vacuum cleaner operation safety conditions are restored especially the safety devices and the protective guards...

Page 13: ...ke sure a new plate is affixed to the new part Attention Read the operator s and maintenance manual carefully before using the cleaner or doing any maintenance jobs Warning Risk of crushing upper limbs while fitting and locking the material container on the vacuum cleaner Never place hands between the material container and vacuum cleaner while locking Do not place hands on sides of container near...

Page 14: ...The vacuum cleaner must not be used in environments containing substances in the form of liquids that could vaporise at room temperature and flammable dusts and gas Risks of operation in humid environments Keep to the limits shown in this manual at chap 1 6 Allowed environmental conditions Risk of erroneous interpretation of the safety pictograms Having identified the various outstanding risks the...

Page 15: ...packaging During movement keep the load low for greater stability and safety When starting up the vacuum cleaner move this by means of the wheels supplied The appliance must never be moved using fork lift trucks or other equipment that lifts it off the floor If for any reason the need arises to lift and transport the vacuum cleaner this operation must be performed under the responsibility of the u...

Page 16: ...an agreement on how to proceed The vacuum cleaner already features a suction filter Fit the accessory required for the type of vacuuming operation on the opposite end of the hose Note No standard accessories reducers hoses nozzles are included with the vacuum accessories must be specified and ordered separately Contact your dealer for information relating to the different types of optional accesso...

Page 17: ...to the voltage and frequency indicated on the vacuum cleaner plate Warning Do not fit the plug in the power socket with wet hands In the event of an extension being used make sure this is in perfect condition in compliance with CE standards and with cable cross section suitable for the power input of the vacuum cleaner ...

Page 18: ... vacuum cleaner IWV 40 100 18 4 Operation 4 1 Description of controls 1 START STOPP switch Motor 1 2 START STOPP switch Motor 2 3 START STOPP switch Motor 3 4 Power on red light indicator 5 Vacuum meter 2 1 3 4 5 ...

Page 19: ...uum pipe union Make sure the power cable and any extension used are integral and in perfect condition Block the vacuum cleaner by means of the retainer provided Grip one end of the flexible hose complete with selected accessory Press the Start button and start vacuuming To stop the vacuum cleaner press the Stop button Warning Before switching the vacuum cleaner back on make sure the motors have co...

Page 20: ...e the large handle Warning The vacuum can be moved only on flat ground If the vacuum is moved on inclined grounds you can risk to lose the control because of the weight and to damage persons or things Warning During vacuuming avoid rolling up or bending the flexible hose ...

Page 21: ...lease and remove the container Use the valve to empty the container Empty the contents oft he container and oft he sieve grid into a special waste disposal container in accordance with laws applicable in the country where the vacuum cleaner is used Warning Perform the container release operation by means of the levers located on the sides or on the handle with BOTH HANDS Danger of crushing upper l...

Page 22: ... precise duty of determining the professional capacities and skills of such persons Before doing any maintenance job the safety manager must Make sure there are no unauthorised persons in the work area Make sure the necessary tools are on hand and that these are in good condition Make sure that lighting is adequate and if necessary provide 24 V portable lamps Make sure the maintenance engineer is ...

Page 23: ...ble Make sure the sealing gaskets of the motor head base of the filter holder ring and of the container are working efficiently The electrical parts plugs switches cables etc must not be faulty The screws and nuts must always be tight Make sure the container is not overfull This should be emptied when the vacuumed material has reached 3 4 of maximum capacity Check the integrity of the flexible vac...

Page 24: ...the motor STOP buttons Disconnect the vacuum cleaner plug from the power socket Important Wear individual protection devices Block the vacuum cleaner by means of the retainer Release the retainers that hold the motor head Lift the motor head and rest this on a flat surface being careful not to damage the power cable Lift the filter with ist support ...

Page 25: ...in place locking the cap Important All the material trapped by the filter and the filter itself must be disposed of through authorised channels in the country where the vacuum cleaner is used The container locking operation must be performed by one person only who must lower the back side lever with both hands Caution Hand crushing hazard ...

Page 26: ...The vacuum cleaner does not work as it should Pipe perforated or blocked Check the pipe and if necessary replace it Container full Empty container Filter blocked Clean the filter and if necessary change it Seals worn Check the seals and if necessary replace it Airleak Check for any air leaks out of closing fasteners tightening screws container or filter chamber Motor very noisy Contact columbus af...

Page 27: ...Industrial vacuum cleaner IWV 40 100 27 6 Recommended spare parts Code Description 21478300 POLYESTERFILTER Ø 500 H100 21479100 FILTERDICHTUNG Ø500 21487000 FILTERKLEMME Ø500 ...

Page 28: ... regulations of the above mentioned directive as well as any modifications valid at the time the declaration was made Produkt Industrial vacuum cleaner Typ IWV 40 100 The following related standards apply EN 13857 EN 60 204 1 EN 61000 3 2 EN 61000 3 3 EN 55 014 EN 60335 2 69 The following further EU Directive apply EMC Directive 2014 30 EU 2014 35 EU Stuttgart 01 09 2018 Dipl Ing BA Erich Stockman...

Page 29: ...Industrial vacuum cleaner IWV 40 100 29 Notes ...

Page 30: ...Industrial vacuum cleaner IWV 40 100 30 Notes ...

Page 31: ...Industrial vacuum cleaner IWV 40 100 31 ...

Page 32: ...G Staehle GmbH u Co KG columbus Reinigungsmaschinen Mercedesstr 15 D 70372 STUTTGART Telefon 49 0 711 9544 950 Telefax 49 0 711 9544 941 info columbus clean com www columbus clean com ...

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