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Coleman CT100U, Assembly/Pre-Ride Inspection Instructions

The Coleman CT100U is a versatile mini bike built for outdoor adventures. Ensure a smooth ride by following the Assembly/Pre-Ride Inspection Instructions provided in the free manual. Download it today from our website manualshive.com and get ready to unleash the excitement of this powerful off-road vehicle.

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1.  Install front Fork Assembly by 

inserting the 10mm steering bolt 

through the assembly in the 

following order:    

Top bracket, Small 10mm 

Washer, Steering Neck,  Large 

10mm Washer, Bottom Bracket, 

Large 10mm Washer, Lock Nut

FRONT FORK INSTALLATION

2

Large Washer

Small Washer

Steering Bolt

Large Washer

Lock Nut

10mm Steering Bolt

10mm Large Washers 10mm Small Washer

10mm Lock Nut

Top Bracket

Steering Neck

Bottom Bracket

2.  Tighten nut  

Summary of Contents for CT100U

Page 1: ...fety parts functions pre ride inspection starting and maintenance ASSEMBLY PRE RIDE INSPECTION INSTRUCTIONS CAUTION This mini bike was shipped without engine oil Always fill with with the correct amount and grade of engine oil as listed in the owner s manual CT100U For questions about these Assembly Instructions call Coleman Powersports toll free 888 405 8725 020218 ...

Page 2: ... Fender Assembly Front Fork Assembly Hardware 10mm Large Washers 10mm Lock Nut 10mm Small Washer 10mm Steering Bolt 8mm Large Washers 8mm Nuts 8mm x 20mm Bolts Wheel Assembly Front wheel Clutch Cover 12mm Washers 12mm Lock Nut Front Fender 12mm Axle Bolt 8mm x 20mm Bolts ...

Page 3: ...p bracket Small 10mm Washer Steering Neck Large 10mm Washer Bottom Bracket Large 10mm Washer Lock Nut FRONT FORK INSTALLATION 2 Large Washer Small Washer Steering Bolt Large Washer Lock Nut 10mm Steering Bolt 10mm Large Washers 10mm Small Washer 10mm Lock Nut Top Bracket Steering Neck Bottom Bracket 2 Tighten nut ...

Page 4: ...tion of fender faces foreward Large 8mm Washers 8mm Nuts 8mm x 20mm Bolts 8mm x 20mm Bolts Large 8mm Washers 8mm Nuts FRONT FENDER INSTALLATION 1 Attach front fender with 8mm x 20mm bolts large 8mm washers and 8mm nuts ...

Page 5: ...n the tire faces forward Arrow faces forward 12mm Lock Nut 12mm Washer 12mm Axle Bolt 12mm lock nut 1ea 12mm washers 2ea 12mm Axle bolt 1ea 2 Insert Axle bolt with the 12mm washers between the forks and wheel assembly on each side 3 Install 12mm lock nut and tighten ...

Page 6: ... are not kinked and have free movement when the handle bars are turned from left to right 2 Secure wires and cables to frame using the Zip ties provided 5 Zip Ties Zip Ties Clutch Cover 3 Install clutch cover over the 4 bracket tabs provided on the clutch assembly Make sure the clutch cover is attached securely ...

Page 7: ...l with gasoline up to the bottom of the filler neck 6 Caution Do not over or under fill with Motor Oil Fill level 2 fill with SAE 10W 30 motor oil This mini bike takes 63qt 6L of engine oil Oil should be up to the brim of the fill hole 3 Re install fill cap Start engine and allow to run for a few minutes Re check oil level and fill accordingly Filling with Oil Mini bike DOES NOT have oil in crankc...

Page 8: ...Check the tension of the chain The chain 1 tension should be 1 2 3 4 in 15 20mm Chain tension slack adjustment 1 Loosen bolt on chain tensioner 2 2 Move Tensioner right to tighten chain or left to loosen chain 3 If chain needs more tightening after adjustment loosen the 4 bolts on the bottom of the engine plate and move engine forward Note Make sure chain is in line with sprockets after adjustment...

Page 9: ...2 Turn the adjuster nut 3 until the correct amount of free play is achieved 3 Re tighten jam nut 2 1 2 2 0 4 0mm 0 08 0 16 in Brakes 3 BRAKE ADJUSTMENT Brake Adjustment The brake adjustment 4 is located on the rear brake caliper assembly To adjust brakes loosen nut 4 Increase or decrease the tension of the brake cable by pulling cable tighter or by allowing more slack 4 5 ...

Page 10: ...ay 2 should be 078 24 in 2 6 mm To adjust freeplay 1 Loosen jam nut 3 2 Turn adjusting nut 4 to proper setting 3 Once throttle grip is at the proper freeplay re tighten the jam nut 3 2 3 4 078 24 in 2 6 mm It is important that the throttle grip have a certain amount of free play ...

Page 11: ...ecking the condition of the Mini Bike before each ride is important Following the pre ride check list will help insure there are no problems which could result in injury or becoming stranded Make sure the Mini Bike is in good operating condition before each ride WHAT TO CHECK CHECK FOR Steering Smoothness No restriction of movement Brakes Proper brake lever play Tires Proper tire pressure Fuel Tan...

Page 12: ...r recoil cord 4 to start the engine 5 Once engine has warmed up for a few minutes place the choke lever 2 back to the OFF left position 1 2 Starting or running the Mini Bike in an enclosed area such as a garage or shed where there is no ventilation is hazardous Inhaling exhaust fumes from the Mini Bike can cause se vere injury or death Never start or run the Mini Bike in an inclosed environment wh...

Page 13: ...ading and understanding the Owner s Operator s manual The Owner s Operator s manual provides information on safety parts functions pre ride inspection starting and maintenance 1775 E University Dr Tempe AZ 85281 PHONE Toll Free 888 405 8725 colemanpowered com ...

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