Coleman 9943 SERIES Assembly Instructions Manual Download Page 31 | Manualshive

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Summary of Contents for 9943 SERIES

Page 1: ...TAL PARTS CAN CAUSE INJURY IF NOT HANDLED WITH CARE USE EXTREME CAUTION IMPORTANT TO ENSURE PROPER GAS FLOW BURNER CONTROL VALVES MUST BE OFF BEFORE OPENING THE GAS CYLINDER VALVE A AS SS SE EM MB BL LE ER R I IN NS ST TA AL LL LE ER R LEAVE THESE INSTRUCTIONS WITH THE CONSUMER C CO ON NS SU UM ME ER R U US SE ER R READ ALL THESE INSTRUCTIONS AND KEEP THEM IN A SAFE PLACE FOR FUTURE REFERENCE WARN...

Page 2: ...renchs Ö Ö3 8 Square Drive Ratchet Wrench Ö Ö3 8 Square Drive Extension Ö ÖElectric or Cordless Screwdriver Ö Ö 2 Phillips driver bit Ö Ö T 20 6 Lobe Screwdriver TORX BIT SOCKET INCLUDED ADDITIONAL TOOLS NEEDED OPTIONAL TOOLS Ö Ö T 20 3 8 Square Drive Torx Bit Socket ...

Page 3: ... per illustration 1 A Ö Ö Assemble the Electrode to the Right Burner Casting illustration 1 B Step 1 1 B KE Electrode Electrode Electrode Right Burner Casting Electrode KE Left Burner Casting 1 B Assemble the Electrode to the Right Burner Casting using one self tapping screw KE Ö Ö Tighten all fasteners KE KE KE 6 32 x 3 8 Self tapping Screw 2 Qty Hardware shown actual size ...

Page 4: ...with four SCREWS MG and four HEX NUTS BV and one Clip NH See Detail 2 C and Detail 2 D for location of Clip NH Tighten the fasteners Ö Ö Repeat Step 2 B to assemble the Left Console Casting to the Center Console Casting 2 A Lay all three castings on a level surface with the smooth top surface downward 2 B Right Console Casting Left Console Casting Center Console Casting Step 2 MG 1 4 20 x 7 8 Hex ...

Page 5: ... down during this assembly step Ö Ö Assemble the Tool Rack to the console Ö Ö Assemble the Towel Rack to the console 3 A Step 3 Squeeze the Towel Rack to slip into the mounting holes Squeeze the Tool Rack to slip into the mounting holes ...

Page 6: ...ULE labeled MB1 and MB2 factory installed Ö Ö Verify that two wires are attached from the IGNITER BUTTON to the ELECTRODE MODULE on the left side factory installed Step 4 4 A 4 B Left Burner Right Burner 4 C Right Burner Electrode Wires Left Burner Electrode Wires Main Burner Electrode Wires Igniter Button Wires NOTE Wires are factory installed to the Electrode Module 9 Volt Battery ELECTRODE MODU...

Page 7: ...4 x 1 2 Self tapping Screw 2 Qty Per Side Panel Hardware shown actual size 5 C LOOSELY fasten together with one SCREW DX One at top only Ö Ö NOTE You will tighten this screw LATER after the panels are fastened to the grill console in Step 8 B this helps with alignment Ö Ö Repeat Step 5 to assemble the RIGHT PANEL Pedestal Left Panel Pedestal Back Panel DX Step 5 Use Tool Through Opening Stop 1 Tur...

Page 8: ...edestal Back Panel 6 A 6 A Assemble Propane Bottle Retainer Wire to the Pedestal Back Panel Ö Ö Squeeze the Wire and insert into Bottle Retainer Bracket on Pedestal Back Panel Step 6 Propane Bottle Retainer Wire Bottle Retainer Bracket Pedestal Back Panel ...

Page 9: ...gn four studs with holes in the Center Burner Casting Ö Ö Align two pins part of the casting with two holes in the Pedestal 7 C Align two studs with holes in the right pedestal panel shown Ö Ö Align two studs with holes in the left pedestal panel on the opposite side not shown Pins 2 View From Back Of Grill View From Front Of Grill Console Pedestal Studs 4 Center Burner Casting Pedestal Right Pede...

Page 10: ...hrough the front door opening Ö Ö Assemble two on the right pedestal panel shown in Illustration 7 C and 8 A and two on the left pedestal panel not shown Ö Ö Tighten all fasteners 8 B Tighten the two screws DX loosely fastened earlier in Step 5 C Ö Lock the two screws DX holding the PEDESTAL PANELS together with 2 HEX NUTS EY Ö One HEX NUT EY assembles onto the right pedestal panel as shown One HE...

Page 11: ...ssembly step Ö Ö Fasten the FRONT CONSOLE PANEL to the PEDESTAL Step 9 9 A Assemble four SCREWS CW through the FRONT CONSOLE PANEL to the PEDESTAL Ö Ö Tighten all fasteners 9 A CW 10 24 x 3 8 Self tapping Screw 4 Qty Hardware shown actual size CW CW CW CW ...

Page 12: ...24 Hex Nut 9 Qty Hardware shown actual size 10 A Carefully place the Base Casting onto the Pedestal Ö Ö The Base Casting has nine factory installed studs Carefully align the nine studs with the nine matching holes in the Flange of the Pedestal 10 B Assemble nine Hex Nuts EY to the nine studs in the Base Casting Ö Ö Tighten all fasteners Base Casting Flange of Pedestal with Nine Holes EY EY 9 Place...

Page 13: ...bottoms out on base 11 B Fasten wheels tight against the Base Casting Ö Ö Use an 11 16 open end wrench to tighten the Hex Collar against the Base Casting Ö Ö NOTE The grill is upside down during this assembly step Ö Ö Assemble casters Ö Ö Level and tighten the casters Hex Collar Front Step 11 Non Locking Caster Locking Caster Base ...

Page 14: ...otect the paint finish during this step Ö Ö Check that all fasteners are tightened before turning the grill Right Side Up Ö Ö Carefully turn the grill Right Side Up Step 12 Protect with groundcloth Protect with groundcloth Control Panel this side ...

Page 15: ...sole to the Pedestal Step 13 13 A Assemble four HEX NUTS EY onto the four studs that protrude through the center burner casting Ö Ö Tighten all fasteners EY EY 10 24 Hex Nut 4 Qty Hardware shown actual size 13 A View of Inside of Main Burner ...

Page 16: ... B Ö Ö Slip BURNER TUBE over VALVE TUBE per detail 14 C Ö Ö Fasten BURNER in place per detail 14 D Step 14 11 D Fasten the burner in place with two WINGNUTS JD Ö Ö Tighten all fasteners 14 A 14 B 14 D 14 C Burner JD JD Burner Tube Valve Tube Right Console JD 10 24 Stamped Wing Nut 2 Qty Hardware shown actual size Caution Assemble the wires BELOW the burner tubes ...

Page 17: ...ail 15 D Ö Ö Fasten BURNER in place per detail 15 D Step 15 15 A JD 10 24 Stamped Wing Nut 2 Qty Hardware shown actual size 15 B 15 D 15 C Left Console Left Burner Flexible Fuel Hose Burner Tube JD JD 15 D Fasten the burner in place with two WINGNUTS JD Ö Ö Tighten all fasteners Valve Tube Flexible Fuel Hose Caution Assemble the wires BELOW the burner tubes TEST THE IGNITER A SPARK SHOULD APPEAR A...

Page 18: ...o SCREWS CW NOTE You may have to adjust door latch to insure proper alignment of door latch post Refer to Step 18 B Ö Ö Assemble the DOOR LATCH to the PEDESTAL Step 16 KE Door Latch KE KE 6 32 x 3 8 Self tapping Screw 2 Qty Hardware shown actual size ...

Page 19: ...DLE to the DOOR Ö Ö Assemble the DOOR LATCH POST to the DOOR Step 17 LF 8 32 x 1 2 Self tapping Screw 2 Qty Hardware shown actual size 17 B Attach the DOOR LATCH POST to the DOOR with two SCREWS CW KE 6 32 x 3 8 Self tapping Screw 2 Qty Hardware shown actual size KE KE LF LF Door Latch Post Door Handle ...

Page 20: ... PEDESTAL for proper door closure Step 18 18 A Attach the DOOR to the PEDESTAL with four SCREWS GA GA 10 24 x 3 8 Flat Head Screw 4 Qty Hardware shown actual size 18 B Adjust the DOOR LATCH on the PEDESTAL for proper door closure Ö Ö Tighten all fasteners Door Latch GA 4 Places Door ...

Page 21: ... closure Step 19 19 A 19 A Attach the MAIN BURNER LID with two clevis pins HB Ö Ö Lock the clevis pins in place with two hairpin cotters IC 19 B Detail showing location of clevis pin HB and hairpin IC IC HB IC HB IC HB HB 3 16 Dia x 1 3 16 LG Clevis Pin 2 Qty Hardware shown actual size IC Hair Pin 2 Qty ...

Page 22: ...the SUPPORT WIRE into the left end of the WARMING RACK 20 C Insert the WARMING RACK through the Left Hole in the lid far enough to clear the Right Hole then slide the WARMING RACK into the Right Hole of the lid Ö Ö Center the Warming Rack in the lid 20 D Insert the SUPPORT WIRE into the Left Pivot Ö Ö Squeeze the SUPPORT WIRE to fit into the Right Pivot 20 B Thread the SUPPORT WIRE through the rig...

Page 23: ...n the collar with the grill casting It should not rotate in the hole Ö Ö Place the SIDE TRAY onto the POST It can be rotated from the forward position above the burner to a limited outward position away from the burner Ö Ö Repeat Step 21 A for the left SIDE TRAY 21 B SIDE TRAYS installed Side Tray Post Side Tray Collar 21 B ...

Page 24: ... grill per Fig 22 A Ö Ö Place DRIP PAN SIDE BURNER GRID and ROUND GRIDDLE CASTING onto the right grill per Fig 22 A Step 22 22 A Drip Pan Side Burner Grid Round Griddle Casting Drip Pan Side Burner Grid Round Grill Casting Align Side Burner Grid Between Rivet Heads on the Drip Pan ...

Page 25: ...Ö Ö Place one Heat Tent on the main burner casting Ö Ö Place two D GRILLS on the main burner casting Step 23 23 A 23 C 23 B 23 B HEAT TENT installed 23 C D GRILLS installed Heat Tent D Grill Heat Tent D Grill ...

Page 26: ...Pg 26 Ö Ö Place two SIDE LIDS on the side burners Step 24 24 A 24 B 24 A Place one SIDE LID on each side burner 24 B SIDE LIDS can also be placed onto the SIDE TRAYS SIDE LID SIDE LID SIDE TRAY SIDE LID ...

Page 27: ...behind the main burner lid See illustrations 25 C and 25 D Step 25 25 C 25 D GREASE DRIP TRAY REAR VIEW OF GRILL REAR VIEW OF GRILL 25 C Place the GREASE DRIP TRAY into the holder 25 D Detail showing correct installation of the GREASE DRIP TRAY 25 A 25 B 25 A Place the GREASE CUPS into the wire holders 25 B Detail showing correct installation of the GREASE CUPS Grease Cups Wire Holders FRONT VIEW ...

Page 28: ...YPE 1 Nipple of the regulator into the cylinder s Fuel Valve Outlet as shown Turn the regulator hand wheel clockwise to tighten No tools are needed The hand wheel will come to a complete stop when the connection is secure and gas will not flow until a positive seal is achieved Type 1 Nipple Fuel Valve Outlet WARNING During assembly of grill and when attaching or replacing the L P gas cylinder insu...

Page 29: ...witch Knob Bezel Kit Control Panel Overlay Trim Ring Electrode Module 20 Igniter Wire Hose Valve Regulator Misc Parts Kit D Griddle Center sold sepertely Part 9943 2701 9943 4101 9943 4201 9942A3181 9943A3201 9941 3161 9943 3151 9943 5301 9943 3181 9943 4851 9943 1421 9943 0461 9943 0821 9943 5601 9943 1721 9943 0901 9943 0411 9943 1151 9943 1161 9942 3161 9943 5341 9943 2801 9943 1501 9943 1951 9...

Page 30: ... Pg 30 REPAIR PARTS 21 22 23 24 25 26 27 28 ...

Page 31: ... Pg 31 REPAIR PARTS 1 10 11 12 13 14 15 16 17 18 19 20 13 11 9 2 7 8 3 4 6 5 ...

Page 32: ...or cylinder manufacturer s warranty or the paint finish of the product Coleman at its option will repair or replace this product or any component of the product found to be defective during the warranty period Replacement will be made with a new or remanufactured product or component If the product is no longer available replacement may be made with a similar product of equal or greater value This...

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