Coleman 7700 LP Gas Series Assembly Manual Download Page 40

Steps For Cleaning Venturi:

1. Remove burner from grill bottom.

2. Look inside lower end of venturi tubes for nests, webs or mud.

3. To remove the above obstructions, use an accessory flexible 

venturi brush or bend a small hook on one end of a 20-inch-

long flexible wire such as the one shown in Fig. 23.

4. Inspect and clean the burner if needed.

5. Replace the burner assembly into the grill.

6. Make sure the valve orifices are inside the venturi tubes.

7. Secure burner back into grill bottom.

22

23

WARNING

Spider’s nests or wasp’s mud inside the venturi may cause fire at

valve. If a fire occurs, immediately turn off gas supply at L.P. cylin-

der valve (see representative illustration in Fig. 22).  If your grill is

set up for use with Natural Gas, turn off gas supply at the system

manual shut off valve.

Cleaning the Venturi

Note:

Spiders and small insects can spin webs and build nests inside the

venturi tubes. This especially occurs in late summer and fall before

frost when spiders are most active. These nests can obstruct gas flow

and cause a fire in and around the burner valves. Such a fire can

cause operator injury and serious damage to the grill. To help prevent

a blockage and ensure full heat output, clean and inspect venturi

tubes often (once or twice a month). NOTE: Water or air pressure will

not normally clear a spider web.

REPRESENTATIVE ILLUSTRATION

Cooking Methods

WARNING

• Never exceed the maximum amount of food to be fried in one

batch.

• Do not let oil temperature exceed 400 deg. F.

• To avoid a boil-over, slowly lower all food into the hot oil.

• Be careful; hot steam will emerge from around the lid and the

rear vent opening during frying.

• Dry all foods before frying.  Food should be as dry as possible

before placing in the hot oil.

• Avoid placing food with excessive ice crystals into the hot oil

because a boil-over may occur.

Side Fryer Cooking Methods

Deep Fat Frying:

• Read and follow food package instructions for deep fat frying.

• Purchase a good quality frying oil or liquid frying fat.  Read and fol-

low the directions provided with the frying oil or fat.

• Open the lid and remove the basket from the fryer.

• Fill the side fryer reservoir with 3 qts. maximum, 1.5 qts. minimum of

oil or fat that is suitable for deep-frying.  

Do not fill above the mark

indicated on the inner reservoir.

Never mix two kinds of oil or fat!

• Light the fryer burner.  The thermometer provided with the fryer must

be used at all times.  Use the burner control knob to maintain the cor-

rect temperature.

• Put the food to be fried in the wire basket (for your safety, do this

away from the hot oil).

• Carefully and slowly lower the wire basket into the fryer, then close

the lid.

• After frying, open the lid.  Use the handle to lift the basket out of the

oil and place the basket in the highest position to allow the oil to drip

back into the reservoir and then remove the wire basket from the fryer.

The Side Fryer Option allows for several addi-

tional cooking methods.

Initial Start-up Notes:

• Before using the fryer for the first time or after storage, wash the

reservoir and fryer basket with soap and water.  Thoroughly dry

the components before adding oil or food to the reservoir.

• It is normal to see some smoking due to manufacturing residue

and oils when you use your fryer for the first time.

Frying Tips:

• Experiment - Vary the amount of food per batch to give the best

results.  Start with a maximum of basket 1/2 full.

• As an example, 1/2 basket of frozen french fries is approximately

1-1/2 lbs., equal to about 6 servings.

• To ensure crisp food, avoid low cooking temperatures which pro-

longs the cooking time and allows food to soak up excess oil.

• Because the oil loses its desirable cooking qualities with use,

replace with fresh frying oil regularly.

Steaming:

• For best flavor, use fresh water.

• Experiment with seasonings specifically made for steaming foods.

• Bring the water to a boil to create steam.

• Keep the basket in the highest position and close the lid.

Warming:

• Place liquid foods such as soups or beans directly into the reservoir.

Adjust the temperature to low and stir often to prevent scorching.

Direct Method:

• The heat source is directly below the food.

• Use for browning meat or cooking hot dogs and hamburgers, but 

check food frequently.

• Use for skillet and stir-fry cooking, but limit the amount of oil 

and heat to be used.

• Cook roasts, turkey or duck on low heat. Place meat with 

water in foil pan with corrugated bottom. Replenish water as 

needed.

Indirect Method:

• Light only one side of the burner and place food on opposite 

side for cooking.

• Allows food to cook at lower temperatures which increases 

tenderness and reduces grease flare-ups.

• Good method of cooking foods that burn easily (vegetables,

fish, etc.).

• Cook casseroles in ovenware or foil pans much like 

cooking in a conventional oven.

• Also try placing a pan of water above the lit burner side to 

help meat retain its juices. Replenish water as needed.

40

Summary of Contents for 7700 LP Gas Series

Page 1: ...ep in a safe place for future reference For Outdoor Use Only www coleman com IIM MP PO OR RT TA AN NT T Read this manual carefully before assembling using or servicing this grill Keep this manual for...

Page 2: ...the odor of propane Colds aller gies sinus congestion and the use of tobacco alcohol or drugs may impair your ability to detect the odor of propane WARNING This manual contains important information a...

Page 3: ...lways maintain a minimum clearance of 36 inches or 90 cm from all sides of grill to any combustible construction Fig 9 2 Never locate grill under an unprotected combustible material or overhang which...

Page 4: ...13 0 w c for propane gas and 10 5 w c for natural gas The specified supply pressure is 11 0 w c for propane gas and 7 0 w c for natural gas THE PIPING SYSTEM MUST BE INSTALLED IN ACCORDANCE WITH NATI...

Page 5: ...o see that the relief valve remains free to function CAUTION Have the gas dealer weigh cylinder after filling to ensure that the cylinder is not overfilled The Type 1 connection system has the followi...

Page 6: ...in accepted L P Gas industry procedures Failure to follow this instruc tion may result in explosion fire serious personal injury or death A Hose end valve with a bleed port Fig 13 Purging can be acco...

Page 7: ...agnets Tool Hook Cylinder Support Right Panel Grease Cups Grease Cup Supports Non Locking Casters Warming Racks 9 Volt Battery Door Handles Rear Panel Rear Panel Rotisserie Left Base Right Base Fryer...

Page 8: ...TN M6 x 15mm Screw 8 Qty Hardware shown actual size 1 B 1 B Fasten Casters tight against the Caster Brackets Front TN Non Locking Casters Locking Casters TN x8 Grill Label 1 A Arrange the three base p...

Page 9: ...ing Screw 1 Qty Hardware shown actual size 2 B Assemble the Cylinder Support to the Base by engaging the tabs in the slots Secure the support with one screw VP VP Cylinder Support Hardware shown actua...

Page 10: ...tangle Spacer 4 C 4 B TN x4 VP x2 each magnet TN Step 6 Fasten one Door Handle to the Sliding Door NOTE M4 x 5mm Screws are factory installed into the Handle Hardware shown actual size EZ M4 X 5mm Scr...

Page 11: ...and set in the closed posi tion No tools required for this step Step 7 7 A 7 B 7 C 7 D 7 A Position the Sliding Door as shown in 7 A 7 B Carefully align the rollers with the bottom door track You will...

Page 12: ...emble the Rear Center Panel to the cart assembly using four Screws TN Tighten all fasteners Hardware shown actual size TN M6 x 15mm Screw 4 Qty 9 A 9 B Install Rear Center Panel Front Rear Center Pane...

Page 13: ...r tabs and push Rear Panel down TN Step 11 Hardware shown actual size TN M6 x 15mm Screw 8 Qty UO M6 Locking Hex Nut 8 Qty 11 A Assemble two Door Magnets to the Right Panel with four Screws TN and fou...

Page 14: ...the Grill Cart Step 12 12 A Carefully place the Firebox onto the Grill Cart Do not damage the Electrode Wires see Fig 7 B and 7 C The Electrode Wires must be routed through the openings near the front...

Page 15: ...on the Right and Left Side Panels LOOSELY fasten the Firebox to the Right Side Panel with two Flat Washers DY and two Screws TN as shown in Fig 13 A NOTE You will tighten these screws LATER during St...

Page 16: ...top of the Right Rear Panel Hardware shown actual size TN M6 x 15mm Screw 4 Qty 14 B LOOSELY install four Screws TN upward through the Flange of the Right Rear Panel into the Right Side Table NOTE Yo...

Page 17: ...rews TN and two Flat Washers DY through the Firebox into the Right Side Table at the rear of the grill 15 C Assemble two additional Screws CX through the Right Side Table into the Firebox at the front...

Page 18: ...shown actual size TN M6 x 15mm Screw 1 Qty 16 B Align three studs from Left Fryer Assembly with slots in flange of the Left Rear Panel LOOSELY install one Screw TN upward through the Flange of the Le...

Page 19: ...and two Flatwashers DY through the Firebox into the Left Fryer Assembly at the rear of the grill 17 C Assemble two additional Screws CS through the Left Fryer Assembly into the Firebox at the front o...

Page 20: ...identified on page 36 All connections made by the consumer or installer must be checked for leaks after the grill is fully assem bled and before the grill is used for the first time WARNING During as...

Page 21: ...ip Route Wires through the slot in the Fryer Panel Left Side Panel 19 B 19 B Attach Fryer Grease Pan using four hooks located below the Fryer Burner NOTE To attach the Fryer Grease Pan raise the Pan s...

Page 22: ...between the Fryer Panel and the Flexible Fuel Hose Do not pinch Electrode Wires Engage the two tabs on the Heat Shield downward into the rectangle holes 20 B 20 B View showing the Fryer Heat Shield p...

Page 23: ...21 A 21 B 21 C 21 A Route the Back Burner Electrode Wire through the Wire Support Electrode Wire Wire Support Electrode Module Back Burner Electrode Wire 21 D Wire Tie Electrode Wire 21 C Route the Ma...

Page 24: ...IGNITER A SPARK SHOULD APPEAR AT ELECTRODE TIP IF THE SPARK DOES NOT APPEAR CHECK THE WIRE CONNECTIONS TO THE MODULE CHECK PROPER ASSEMBLY OF FRESH 9 VOLT BATTERY Back Burner Electrode Wire 22 A Firm...

Page 25: ...ardware shown actual size 23 A 23 A Fasten the Rear Trim Plate to the Firebox with two Screws VP NOTE Route Electrode Wire through notch Do not pinch wire Tighten all fasteners FIREBOX VP x2 REAR TRIM...

Page 26: ...he Grill Cart with four Flat Head Screws XR NOTE Right Door has Tool Hook Brackets Left Door does not have Tool Hook Brackets Repeat Step 24 B to attach the Left Door Tighten all fasteners 24 C Step 2...

Page 27: ...M4 X 5mm Screw 4 Qty EZ x2 DOOR HANDLE RIGHT DOOR 25 A Fasten one Door Handle to the Right Door with two Screws EZ Repeat Step 25 A to assemble one Door Handle to the Left Door Tighten all fasteners I...

Page 28: ...pins 26 D Place the Warming Racks in the back of the Firebox Align posts into notches 26 D Heat Tents Warming Racks Place Basket and Thermometer in the Fryer Assembly Step 27 27 A Fryer Basket Thermo...

Page 29: ...self tapping screws VP Step 28 Note Flange is down Grease Pan Install the Grease Pan Install two Grease Cups 29 A 29 B 29 A Slide the Grease Pan Assembly into the back of the grill 29 B Place the Gre...

Page 30: ...the Sliding Drawer and Front Cover Panel SLIDING DRAWER FRONT COVER PANEL Assemble the Motor Mount Bracket to the right outside of the Firebox Assemble the Left Support Bracket to the left outside of...

Page 31: ...d Handle 32 A Loosely assemble the Rotisserie parts as shown in Figure 32 A Do not tighten the thumbscrews until properly positioned in the grill Install the Short Spit Rod into the Firebox Step 32 32...

Page 32: ...le Set Collar Fork x4 Long Spit Rod NOTE Machined Groove Toward Handle Slip Collar 33 A Loosely assemble the Rotisserie parts as shown in Figure 33 A Do not tighten the thumbscrews until properly posi...

Page 33: ...door The cover will not fit over the grill with the bottom door open The closed door also helps secure the bottom edge of the cover 34 C Pull the cover over the grill and close the zipper 34 D 34 D T...

Page 34: ...when the connection is secure and gas will not flow until a positive seal is achieved For leak check procedure read and fol low the steps identified on page 36 IMPORTANT TO ENSURE PROPER GAS FLOW BURN...

Page 35: ...R RELEASE THE SLEEVE AND PUSH THE CONNECTOR INTO THE COUPLER UNTIL THE SLEEVE SNAPS FORWARD TO DISCONNECT AT THE FUEL SOURCE PUSH BACK THE SLEEVE AND PULL OUT THE CONNECTOR THIS AUTOMATICALLY SHUTS OF...

Page 36: ...TO PREVENT FIRE OR EXPLOSION HAZARD NO SMOKING DO NOT use or permit sources of ignition in the area while doing a leak test Perform leak tests outdoors only NEVER perform a leak test with fire or flam...

Page 37: ...1 OPEN GRILL LID AND FRYER LID Any attempt to light the grill with the lids down could cause an explosion 2 Remove the Rotisserie handle 3 Check that the burner control knobs are turned to OFF 4 Turn...

Page 38: ...the fryer Removing the Fryer Grease Pan will make it easier to access the Fryer Burner Be sure to replace the Fryer Grease Pan as soon as the burner stays lit Fryer Burner Lighting Igniter Lighting 1...

Page 39: ...burned off or the venturi may be clogged or may not be properly positioned over the orifices Allow grill to cool before repositioning venturi over valve and orifices Grills that have been in use for a...

Page 40: ...rner The thermometer provided with the fryer must be used at all times Use the burner control knob to maintain the cor rect temperature Put the food to be fried in the wire basket for your safety do t...

Page 41: ...may have residual oil which will burn off 3 Clean off any food residue grease or seasoning salts on burner 4 Air may be in cylinder if cylinder was not properly purged Use up remaining gas the yellow...

Page 42: ...rill again Problem Flame behind control panel or control knob area Possible Causes and Solutions IMMEDIATELY shut off cylinder valve and allow grill to cool 1 Check for spider webs or insect nest in v...

Page 43: ...ct registration confirms your right to the protection available under the terms and conditions of your Coleman warranty PROTECT YOUR PRODUCT We will keep the model number and date of purchase of your...

Page 44: ...ut Coleman Outdoor Cooking Products or obtain information on new interesting opportunities from other companies 1 High school diploma 2 Some college 3 College degree 4 Some graduate school 5 Graduate...

Page 45: ...45 Notes...

Page 46: ...46 Notes...

Page 47: ...47 Notes...

Page 48: ...rs service centers or retail stores selling Coleman products do not have the right to alter modify or any way change the terms and conditions of this warranty This warranty does not cover normal wear...

Reviews: