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Coleman 7700 LP Gas Series, Assembly Manual

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Coleman 7700 LP Gas Series Assembly Manual Download Page 23

Ö

Ö

Route the Electrode Wires
under the Right Side Table.

Ö

Ö

Note the location of the
Electrode Module.

Step

21

21-A

21-B

21-C

21-A

. Route the Back Burner Electrode Wire through the Wire Support.

Electrode

Wire

Wire

Support

Electrode

Module

Back Burner

Electrode

Wire

21-D

Wire

Tie

Electrode

Wire

21-C

. Route the Main Burner Electrode Wires through the Wire Tie.

Ö

Ö

Wrap the Wire Tie around the wire and secure in place.

23

Summary of Contents for 7700 LP Gas Series

Page 1: ...ep in a safe place for future reference For Outdoor Use Only www coleman com IIM MP PO OR RT TA AN NT T Read this manual carefully before assembling using or servicing this grill Keep this manual for...

Page 2: ...the odor of propane Colds aller gies sinus congestion and the use of tobacco alcohol or drugs may impair your ability to detect the odor of propane WARNING This manual contains important information a...

Page 3: ...lways maintain a minimum clearance of 36 inches or 90 cm from all sides of grill to any combustible construction Fig 9 2 Never locate grill under an unprotected combustible material or overhang which...

Page 4: ...13 0 w c for propane gas and 10 5 w c for natural gas The specified supply pressure is 11 0 w c for propane gas and 7 0 w c for natural gas THE PIPING SYSTEM MUST BE INSTALLED IN ACCORDANCE WITH NATI...

Page 5: ...o see that the relief valve remains free to function CAUTION Have the gas dealer weigh cylinder after filling to ensure that the cylinder is not overfilled The Type 1 connection system has the followi...

Page 6: ...in accepted L P Gas industry procedures Failure to follow this instruc tion may result in explosion fire serious personal injury or death A Hose end valve with a bleed port Fig 13 Purging can be acco...

Page 7: ...agnets Tool Hook Cylinder Support Right Panel Grease Cups Grease Cup Supports Non Locking Casters Warming Racks 9 Volt Battery Door Handles Rear Panel Rear Panel Rotisserie Left Base Right Base Fryer...

Page 8: ...TN M6 x 15mm Screw 8 Qty Hardware shown actual size 1 B 1 B Fasten Casters tight against the Caster Brackets Front TN Non Locking Casters Locking Casters TN x8 Grill Label 1 A Arrange the three base p...

Page 9: ...ing Screw 1 Qty Hardware shown actual size 2 B Assemble the Cylinder Support to the Base by engaging the tabs in the slots Secure the support with one screw VP VP Cylinder Support Hardware shown actua...

Page 10: ...tangle Spacer 4 C 4 B TN x4 VP x2 each magnet TN Step 6 Fasten one Door Handle to the Sliding Door NOTE M4 x 5mm Screws are factory installed into the Handle Hardware shown actual size EZ M4 X 5mm Scr...

Page 11: ...and set in the closed posi tion No tools required for this step Step 7 7 A 7 B 7 C 7 D 7 A Position the Sliding Door as shown in 7 A 7 B Carefully align the rollers with the bottom door track You will...

Page 12: ...emble the Rear Center Panel to the cart assembly using four Screws TN Tighten all fasteners Hardware shown actual size TN M6 x 15mm Screw 4 Qty 9 A 9 B Install Rear Center Panel Front Rear Center Pane...

Page 13: ...r tabs and push Rear Panel down TN Step 11 Hardware shown actual size TN M6 x 15mm Screw 8 Qty UO M6 Locking Hex Nut 8 Qty 11 A Assemble two Door Magnets to the Right Panel with four Screws TN and fou...

Page 14: ...the Grill Cart Step 12 12 A Carefully place the Firebox onto the Grill Cart Do not damage the Electrode Wires see Fig 7 B and 7 C The Electrode Wires must be routed through the openings near the front...

Page 15: ...on the Right and Left Side Panels LOOSELY fasten the Firebox to the Right Side Panel with two Flat Washers DY and two Screws TN as shown in Fig 13 A NOTE You will tighten these screws LATER during St...

Page 16: ...top of the Right Rear Panel Hardware shown actual size TN M6 x 15mm Screw 4 Qty 14 B LOOSELY install four Screws TN upward through the Flange of the Right Rear Panel into the Right Side Table NOTE Yo...

Page 17: ...rews TN and two Flat Washers DY through the Firebox into the Right Side Table at the rear of the grill 15 C Assemble two additional Screws CX through the Right Side Table into the Firebox at the front...

Page 18: ...shown actual size TN M6 x 15mm Screw 1 Qty 16 B Align three studs from Left Fryer Assembly with slots in flange of the Left Rear Panel LOOSELY install one Screw TN upward through the Flange of the Le...

Page 19: ...and two Flatwashers DY through the Firebox into the Left Fryer Assembly at the rear of the grill 17 C Assemble two additional Screws CS through the Left Fryer Assembly into the Firebox at the front o...

Page 20: ...identified on page 36 All connections made by the consumer or installer must be checked for leaks after the grill is fully assem bled and before the grill is used for the first time WARNING During as...

Page 21: ...ip Route Wires through the slot in the Fryer Panel Left Side Panel 19 B 19 B Attach Fryer Grease Pan using four hooks located below the Fryer Burner NOTE To attach the Fryer Grease Pan raise the Pan s...

Page 22: ...between the Fryer Panel and the Flexible Fuel Hose Do not pinch Electrode Wires Engage the two tabs on the Heat Shield downward into the rectangle holes 20 B 20 B View showing the Fryer Heat Shield p...

Page 23: ...21 A 21 B 21 C 21 A Route the Back Burner Electrode Wire through the Wire Support Electrode Wire Wire Support Electrode Module Back Burner Electrode Wire 21 D Wire Tie Electrode Wire 21 C Route the Ma...

Page 24: ...IGNITER A SPARK SHOULD APPEAR AT ELECTRODE TIP IF THE SPARK DOES NOT APPEAR CHECK THE WIRE CONNECTIONS TO THE MODULE CHECK PROPER ASSEMBLY OF FRESH 9 VOLT BATTERY Back Burner Electrode Wire 22 A Firm...

Page 25: ...ardware shown actual size 23 A 23 A Fasten the Rear Trim Plate to the Firebox with two Screws VP NOTE Route Electrode Wire through notch Do not pinch wire Tighten all fasteners FIREBOX VP x2 REAR TRIM...

Page 26: ...he Grill Cart with four Flat Head Screws XR NOTE Right Door has Tool Hook Brackets Left Door does not have Tool Hook Brackets Repeat Step 24 B to attach the Left Door Tighten all fasteners 24 C Step 2...

Page 27: ...M4 X 5mm Screw 4 Qty EZ x2 DOOR HANDLE RIGHT DOOR 25 A Fasten one Door Handle to the Right Door with two Screws EZ Repeat Step 25 A to assemble one Door Handle to the Left Door Tighten all fasteners I...

Page 28: ...pins 26 D Place the Warming Racks in the back of the Firebox Align posts into notches 26 D Heat Tents Warming Racks Place Basket and Thermometer in the Fryer Assembly Step 27 27 A Fryer Basket Thermo...

Page 29: ...self tapping screws VP Step 28 Note Flange is down Grease Pan Install the Grease Pan Install two Grease Cups 29 A 29 B 29 A Slide the Grease Pan Assembly into the back of the grill 29 B Place the Gre...

Page 30: ...the Sliding Drawer and Front Cover Panel SLIDING DRAWER FRONT COVER PANEL Assemble the Motor Mount Bracket to the right outside of the Firebox Assemble the Left Support Bracket to the left outside of...

Page 31: ...d Handle 32 A Loosely assemble the Rotisserie parts as shown in Figure 32 A Do not tighten the thumbscrews until properly positioned in the grill Install the Short Spit Rod into the Firebox Step 32 32...

Page 32: ...le Set Collar Fork x4 Long Spit Rod NOTE Machined Groove Toward Handle Slip Collar 33 A Loosely assemble the Rotisserie parts as shown in Figure 33 A Do not tighten the thumbscrews until properly posi...

Page 33: ...door The cover will not fit over the grill with the bottom door open The closed door also helps secure the bottom edge of the cover 34 C Pull the cover over the grill and close the zipper 34 D 34 D T...

Page 34: ...when the connection is secure and gas will not flow until a positive seal is achieved For leak check procedure read and fol low the steps identified on page 36 IMPORTANT TO ENSURE PROPER GAS FLOW BURN...

Page 35: ...R RELEASE THE SLEEVE AND PUSH THE CONNECTOR INTO THE COUPLER UNTIL THE SLEEVE SNAPS FORWARD TO DISCONNECT AT THE FUEL SOURCE PUSH BACK THE SLEEVE AND PULL OUT THE CONNECTOR THIS AUTOMATICALLY SHUTS OF...

Page 36: ...TO PREVENT FIRE OR EXPLOSION HAZARD NO SMOKING DO NOT use or permit sources of ignition in the area while doing a leak test Perform leak tests outdoors only NEVER perform a leak test with fire or flam...

Page 37: ...1 OPEN GRILL LID AND FRYER LID Any attempt to light the grill with the lids down could cause an explosion 2 Remove the Rotisserie handle 3 Check that the burner control knobs are turned to OFF 4 Turn...

Page 38: ...the fryer Removing the Fryer Grease Pan will make it easier to access the Fryer Burner Be sure to replace the Fryer Grease Pan as soon as the burner stays lit Fryer Burner Lighting Igniter Lighting 1...

Page 39: ...burned off or the venturi may be clogged or may not be properly positioned over the orifices Allow grill to cool before repositioning venturi over valve and orifices Grills that have been in use for a...

Page 40: ...rner The thermometer provided with the fryer must be used at all times Use the burner control knob to maintain the cor rect temperature Put the food to be fried in the wire basket for your safety do t...

Page 41: ...may have residual oil which will burn off 3 Clean off any food residue grease or seasoning salts on burner 4 Air may be in cylinder if cylinder was not properly purged Use up remaining gas the yellow...

Page 42: ...rill again Problem Flame behind control panel or control knob area Possible Causes and Solutions IMMEDIATELY shut off cylinder valve and allow grill to cool 1 Check for spider webs or insect nest in v...

Page 43: ...ct registration confirms your right to the protection available under the terms and conditions of your Coleman warranty PROTECT YOUR PRODUCT We will keep the model number and date of purchase of your...

Page 44: ...ut Coleman Outdoor Cooking Products or obtain information on new interesting opportunities from other companies 1 High school diploma 2 Some college 3 College degree 4 Some graduate school 5 Graduate...

Page 45: ...45 Notes...

Page 46: ...46 Notes...

Page 47: ...47 Notes...

Page 48: ...rs service centers or retail stores selling Coleman products do not have the right to alter modify or any way change the terms and conditions of this warranty This warranty does not cover normal wear...

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