Colasit CMHV 450 Operation Manual Download Page 13

COLASIT AG 

Plastics construction 

CH-3700 Spiez 

 

Phone +41 (0)33 655 61 61   Fax +41 (0)33 654 81 61 

 

TD-000 798-E 
Edition 10/2019, Subject to alteration 
Copyright by COLASIT AG Spiez 
 

Page 13 

Operating instructions 

 

To operate the fan, we recommend the production of process instructions. These documents are intended to 
simplify repetitive workflows, reduce the risk of incorrect operation and are a valuable aid for training and 
when personnel changes occur. 
If the fan must be qualified, process instructions are an absolute prerequisite. 
You will find important instructions on how to produce process instructions in various chapters of this 
operating manual. 

 

To help ensure the safe operation of the fan, COLASIT offers the service of 
reviewing process instructions prepared by the operator 

 

 

 

Logbook 

 

For your own safety and as an aid to personal responsibility, we recommend the keeping of a logbook for the 
entire period during which the fan is in service. 
All events should be recorded in the logbook. 
In case of damage and also in case of an accident, this document is the first source of information. 
For example, enter the date and your signature: 

Start and end of a work cycle 

 Special events, even if they do not concern the fan itself (e.g. power failure, alarm) 

Change of supervision staff (e.g. in case of shift operation), 

Repairs carried out and spare parts installed, 

Putting out of operation, 

Special instructions, 

etc. 

 

10 

Disposal 

 

Before disposing of plastics and other components (complete or as broken parts), please clean them as 
necessary to avoid any danger to the environment. 
Dispose of the components properly. Instruct a waste disposal company to do this or return them to us for 
disposal. 
 

11 

Troubleshooting 

 

If faults occur, we recommend you identify and clear them using the following table. 
If the fault cannot be cleared, please contact our customer service department. 
 

Fault 

Possible causes 

Remedy 

Fan not running smoothly 

Impeller imbalance 

Rebalance by specialist 
company 

Impeller caked up 

Clean carefully rebalance if 
necessary 

Material corrosion on impeller 
due to aggressive conveyed 
medium. 

Consult the manufacturer 

Impeller deformed due to high 
temperature. 

Consult the manufacturer. 
Install new impeller. 
Check bearings 

V-belt drive not correctly 
aligned. 

Adjust belt drive 

V-belt torn or damaged 

Normal wear and tear 

Replace V-belts in sets 

V-belt pretensioned too strongly 

Tension replacement belt to 
manufacturer’s specifications 

Summary of Contents for CMHV 450

Page 1: ...Subject to alteration Copyright by COLASIT AG Spiez Page 1 OPERATION MANUAL CMHV 450 800 Medium pressure Plastic industrial fan Agent For use in Ex zones Not for use in Ex zones COLASIT Deutschland G...

Page 2: ...deserves your full attention please read it carefully The contents of this operating manual are subject to change without notice in order to take technical progress into account The manual contains i...

Page 3: ...ons EMERCENCY STOP 9 5 Operation 10 5 1 Safety instructions 10 5 2 Putting out of operation 10 6 Maintenance repair cleaning 10 6 1 Preparation 10 6 2 Performance 11 7 Spare parts 12 8 Operating instr...

Page 4: ...rator has notified us of the gas mix and the maximum operating temperature the suitability and any applicable restrictions will be confirmed in the data sheet of COLASIT AG In the absence of a written...

Page 5: ...r damage nor that the fan will cause any damage 1 5 Personnel qualifications The fan may only be put into operation handled operated maintained and cleaned by trained personnel who are authorised and...

Page 6: ...operation It may only be put into operation again when the safety devices are fully functional again Overpressure If the fan is operated in overpressure conditions with normal seals there is a danger...

Page 7: ...ong as the fan including all parts belonging to it or equipment connected to it has not been installed and checked out and until the operating manual has been read completely before commissioning We s...

Page 8: ...witching on unscrew the condensate drain plugs each time and replace them afterwards Store the fan in a dry weather protected place and cover with a tarpaulin to protect it from dust and soiling If st...

Page 9: ...he impeller shaft either directly or via a V belt The motor electrical specifications are indicated on the motor s rating plate or in the motor manufacturer s data sheet When speed is controlled by me...

Page 10: ...aratory work for putting back into operation e g cleaning 6 Maintenance repair cleaning 6 1 Preparation Before any work is carried out on the fan the fan must be set to its safety position The safety...

Page 11: ...mpeller Check the parts in contact with the conveyed medium for corrosion Check the minimum clearance between the impeller and casing minimum 1 of intake diameter maximum 20mm Measure the vibrations a...

Page 12: ...1 0 33 655 61 61 Fax 0041 0 33 654 81 61 e mail info colasit ch Agent see front page Deposits on the impeller and soiling lead to imbalance and as a result to vibrations with undesirable side effects...

Page 13: ...date and your signature Start and end of a work cycle Special events even if they do not concern the fan itself e g power failure alarm Change of supervision staff e g in case of shift operation Repai...

Page 14: ...et if necessary Motor winding defective Please consult the manufacturer Drive motor drive not correctly designed Please consult manufacturer to verify starting torque Grinding noises when fan is runni...

Page 15: ...of the CMHV 450 800 All impellers in this series are balanced to better than Q 6 3 according to ISO 21940 The casing with its thermoplastic rear panel is screwed onto the support base and can be easi...

Page 16: ...on CH 3700 Spiez Phone 41 0 33 655 61 61 Fax 41 0 33 654 81 61 TD 000 798 E Edition 10 2019 Subject to alteration Copyright by COLASIT AG Spiez Page 16 15 Dimensional drawings 15 1 Dimensions of the C...

Page 17: ...s construction CH 3700 Spiez Phone 41 0 33 655 61 61 Fax 41 0 33 654 81 61 TD 000 798 E Edition 10 2019 Subject to alteration Copyright by COLASIT AG Spiez Page 17 15 2 Dimensions of the CMHV 450 800...

Page 18: ...ons 16 1 Assembly instructions CMHV 450 800 with direct drive 1 Attach support steel sheets including round steel plate and motor to base frame 2 Place plastic back plate and impeller onto shaft with...

Page 19: ...6 2 Assembly instructions for CMHV 450 800 with V belt drive 16 2 1 1 1 1 Attach support steel sheets including round steel plate pedestal bearing and shaft to base frame 2 Place plastic back plate an...

Page 20: ...1 Fax 41 0 33 654 81 61 TD 000 798 E Edition 10 2019 Subject to alteration Copyright by COLASIT AG Spiez Page 20 5 Mount sliding rails steel part of V belt protection and V belt drive 6 Mount V belt a...

Page 21: ...ubject to alteration Copyright by COLASIT AG Spiez Page 21 17 Spare parts lists 17 1 Spare parts list for CMHV 450 800 with direct drive 1 Base frame 7 Back plate 2 Support construction 8 Impeller wit...

Page 22: ...for CMHV 450 800 with V belt drive 1 Base frame 11 Support bracket 2 Support construction 12 Front steel plate 3 Motor plate with bracket 13 Base rails 4 Pedestal bearing 14 Sliding rails 5 Shaft 15 M...

Page 23: ...aux normes ou aux documents normatifs suivants referred to by this declaration is in conformity with the following standards or normative documents Bestimmungen der Richtlinie D signation de la direct...

Page 24: ...o alteration Copyright by COLASIT AG Spiez Page 24 18 2 Further certificates This operating manual has the following certificates enclosed Datasheet of the fan If ATEX version additionally ATEX Certif...

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