Cognex DataMan 150 QL Reference Manual Download Page 1

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DataMan

150 Series

Reference Manual

2021 May 26
Revision: 6.1.10-SR1.4

Summary of Contents for DataMan 150 QL

Page 1: ...DataMan 150 Series Reference Manual 2021May26 Revision 6 1 10 SR1 4...

Page 2: ...y means electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Copyright 2021 Cognex Corporation All Rights Reserv...

Page 3: ...ional Drawings 17 DataMan 150 Specifications 19 DataMan 150 Series Imager Specifications 20 LED Wavelengths 21 Illumination Options 21 Setting Up Your DataMan 150 22 Installing an Optical Filter 22 In...

Page 4: ...50 46 Installing the DataMan Software 46 Setting the Focus Position 46 Tuning 47 External Triggering and Trigger Modes 49 Training and Trigger Modes 49 Training 50 Incremental Training for Multiple Sy...

Page 5: ...a hazard that could cause death serious personal injury or electrical shock CAUTION This symbol indicates a hazard that could result in property damage Note This symbol indicates additional informatio...

Page 6: ...2 best in class 1 D reading 2DMax with PowerGrid best in class 2 D reading Reading codes no other ID reader on the market can l Multiple options for LED lighting along with optical filters and polariz...

Page 7: ...tions and Answers l The DataMan Control Commands lists DataMan Control Commands with all relevant information You can view this help inside the Setup Tool or as a stand alone help file Cognex DataMan...

Page 8: ...rd Infrared Light for 16mm Risk Group Exempt acc IEC62471 l manual lens cap assembled l screws Liquid Lens Module LLM to be used with 6 2 mm lens or 16 mm lens DMA LLM 150 260 16 mm lens with ImageMax...

Page 9: ...mount adaptor IP65 DM260 CMNT CVR Note Use with a 6 2 mm lens only Use with a 16 mm lens only For maximum light power 24VDC supply is recommended Light Options Accessory Name and Number Accessory Imag...

Page 10: ...O Cable 2 5 m DM RS232IO 00 RS 232 adapter cable with power tap DM100 RS232 000 Flying Leads Connection Cable 5 m DM50 PWRIO 05 Note USB RS 232 extension connection is possible with the following lim...

Page 11: ...al shutter DataMan 150 Q 752 x 480 Global shutter DataMan 150X 752 x 480 Global shutter DataMan 152 S 1280 x 960 Global shutter DataMan 152 QL 1280 x 960 Global shutter DataMan 152 Q 1280 x 960 Global...

Page 12: ...sec 45 sec 45 sec 45 sec Communication Modules The DataMan 150 is available with the following communication options l USB RS 232 DataMan 150 Cable Pinouts The I O module with USB has all signals on...

Page 13: ...Input 1 10 Light Blue CTS 11 Light Blue Black Output 1 12 Light Blue Yellow Output Common 13 Light Blue Green Input Common 14 Yellow Reserved 15 Yellow Black Reserved Note Pin numbers are shown for ca...

Page 14: ...ndicator 11 Tune button 12 Power I O and RS 232 connector Note Use only one set of mounting holes either 3 OR 4 for mounting Note The five status LEDs together also function as a peak meter using an o...

Page 15: ...dule is separated from the I O connector module take care to assemble them correctly Otherwise the IP rating can be compromised 1 Carefully remove the screw covers threaded nuts and washers M2 Torx 10...

Page 16: ...age above has to face outside WARNING Do not touch any electrical component 4 Reattach the I O connector module to the main module 5 Reinstall the washers and loosely fasten the modules together with...

Page 17: ...s The DataMan 150 consists of three main parts 1 Optics module lens including lens mount illumination and front cover including filter mounting option for a Diameter 12 3mm 12 7mm Thickness t 1 6mm t...

Page 18: ...s inches and are for reference purposes only l All specifications are for reference purposes only and can change without notice The size of the DataMan 150 in the angled configuration is shown in the...

Page 19: ...de 93 Code 25 Interleaved 2 of 5 Pharma GS1 DataBar Postal Code UPC EAN JAN MSI 2 D barcodes Data Matrix TM IDMax and IDQuick ECC 0 50 80 100 140 and 200 QR Code and microQR Code RSS CS PDF 417 MicroP...

Page 20: ...CMOS Image Sensor Properties 4 51 mm x 2 88 mm W x H 6 0 m square pixels 4 8 mm x 3 6 mm W x H 3 75 m square pixels Image Resolution pixels 752 x 480 1280 x 960 Lens Type S mount 6 2 mm F 5 with opti...

Page 21: ...umination Board 5V USB Powered PoE Powered 24V Externally Powered Max exposure time Max duty cycle Max exposure time Max duty cycle Max exposure time Max duty cycle Standard Red 500 s 3 500 s 3 1 ms 6...

Page 22: ...ollowing steps to install an optical filter in the optics module of the DataMan 150 reader Note Disconnect the DataMan 150 reader from power before installing an optical filter Observe the following c...

Page 23: ...d then a q tip to clean the filter or use a q tip to push the filter into place 4 Attach the front cover Observing the tightening sequence below tighten all four M2x12mm Phillips Pan head screws to 9...

Page 24: ...iquid lens 1 Remove the front cover unscrew the four M2x12mm Phillips Pan screws and take off the LED cover 2 Remove the illumination module 3 Turn the lens cap to the 105 mm position 4 Remove the len...

Page 25: ...htening sequence below tighten all four M2x12mm Phillips Pan screws to 9 Ncm using a torque wrench Note The rib in the front cover must be oriented to the top side Note The DataMan 150 liquid lens mus...

Page 26: ...150 reader from power before changing lenses WARNING This modification must be made in a dust free and ESD safe area 1 Remove the front cover unscrew the four M2x12mm Phillips Pan head screws and take...

Page 27: ...s the 16 mm lens cap onto the lens The lens has 12 cutouts so it can be locked in steps of 30 degrees In the case of a liquid lens mount the liquid lens cap onto the 16 mm lens See Installing a Liquid...

Page 28: ...be oriented to the top side Changing to an Illumination with a Different Color Perform the following steps to change the illumination Note Disconnect the DataMan 150 reader from power before changing...

Page 29: ...ch the illumination with the right orientation 4 Attach the front cover Observing the tightening sequence below tighten all four screws to 9 Ncm using a torque wrench Note The rib in the front cover m...

Page 30: ...Mounting Mounting the DataMan 150 at a slight angle 15 can reduce reflections and improve reader performance Right Angle Configuration 30 Setting Up Your DataMan 150...

Page 31: ...V values refer to DM152 inner FoV values refer to DM150 The following tables show the Field of View FoV widths of the 6 2 mm lens focused to 105 mm at various distances Device Distances in mm 2D min c...

Page 32: ...ables show the FoV widths of the 6 2 mm lens focused to 190 mm at various distances Device Distances in mm 2D min code 1D min code DM150 150 12 MIL 6 MIL 190 15 MIL 10 MIL 225 18 MIL 10 MIL 375 30 MIL...

Page 33: ...show the FoV widths of the 16 mm lens at various distances Device Distances in mm 2D min code 1D min code DM150 80 3 MIL 2 MIL 150 5 MIL 3 MIL 190 6 MIL 4 MIL 225 7 MIL 4 MIL 375 12 MIL 5 MIL 500 15 M...

Page 34: ...ions Optics and Lighting Descriptions about the I O Cables RS 232 cable flying leads cable USB connections digital input and output wiring and multi port connections are provided in the following sect...

Page 35: ...and connect to 0VDC When the output turns on it pulls up to 24VDC turning the opto coupler on I O Cable You can connect a cable with USB flying leads DM USBIO 00 to the cable that is attached to the d...

Page 36: ...ite Output 0 8 White Input 0 9 White Black Input 1 11 Light Blue Black Output 1 12 Light Blue Yellow Output Common 13 Light Blue Green Input Common Flying Leads Cable You can connect a cable with flyi...

Page 37: ...Blue Green Input Common USB Connections When connected to a PC over USB the DataMan 150 appears as a COM port You can connect your device to the computer in the following ways Connect directly to the...

Page 38: ...t the DataMan 150 reader to a PC or other device over a standard RS 232 serial connection Note You must supply external power to use this connection type You can make a connection in the following way...

Page 39: ...current is 50 mA 24 VDC Output 1 is used for external illumination control by default 3 Tigger input Opto isolated polarity independent current source or sink have reference to a separated common sig...

Page 40: ...Digital Input Wiring Diagrams Current Sink Configuration Current Source Configuration PNP Configuration 40...

Page 41: ...flow through the load When the outputs are OFF no current flows through the load NPN pull down output type characteristics are the following Applied voltage 26 VDC or less Residual voltage 0 85 V or...

Page 42: ...Sinking Outputs Sinking Inputs 42...

Page 43: ...nd the PC You must construct your own cable that meets the requirements of your system configuration The cable must provide a DB 15 connector for each DataMan 150 and a DB 9 connector for the PC seria...

Page 44: ...when using multi port connections by keeping the following usage guidelines in mind as you design your system l The maximum cable length between any two DataMan 150 readers or between the PC and any D...

Page 45: ...d its own data transmission If a DataMan 150 is transmitting another reader s data it will buffer its own data if it receives a trigger signal while it is processing the other reader s data l If you u...

Page 46: ...gnex com support dataman and follow the on screen steps 3 Connect the DataMan 150 to your PC 4 Choose Start Programs Cognex DataMan Software vx x x Setup Tool to launch the DataMan Setup Tool Detected...

Page 47: ...ptical filter and the illumination was removed remount the illumination module first and then remount the front cover Note The rib in the front cover must be oriented to the top side Tuning By tuning...

Page 48: ...p Tool Start tuning by sending a DMCC for more information see the Command Reference available through the Windows Start menu or the DataManSetup Tool Help menu Use Input line 1 for tuning Go to the S...

Page 49: ...s acquiring images until a symbol is found and decoded or you release the button or the discrete trigger input is deactivated l Burst Performs multiple image acquisitions based on an external trigger...

Page 50: ...ol If using Single trigger mode upload the code through File Train Image Note You can use training in Single Burst Continuous or Self trigger modes Only a single symbol of each kind of symbology can b...

Page 51: ...the previous section If you cannot present a single image showing all the necessary symbologies you can enable incremental training on the Training tab of the Symbology Settings page With incremental...

Page 52: ...th harsh or corrosive solvents including lye methyl ethyl ketone MEK or gasoline Cleaning the Reader Lens Cover To remove dust from the lens cover use a pressurized air duster The air must be free of...

Page 53: ...onsible for regulatory compliance could void the user s authority to operate the equipment l Ensure that the cable bend radius begins at least six inches from the connector Cable shielding can be degr...

Page 54: ...ations Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own expense Canada ICES 00...

Page 55: ...n order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems for product di...

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