Cofko LLC. BC-7000 Operation Manual Download Page 7

 

 

 

MSDS for additional information.  

WARNING:  

Wear proper eye, face and hand protection at all times when working with batteries.  Know the 

location and use of emergency eyewash and shower nearest the battery charging area. 

CAUTION:

  To prevent damage to the connector, arc burns, or explosion, batteries should never be 

connected or disconnected while being charged or discharged. Batteries must be connected or disconnected 

only when the circuit is open.  Ensure the aircraft battery switch, external power source, or the 

charger/analyzer is in the “OFF” position before connecting or disconnecting the battery.  Battery terminal 

protectors should be installed whenever the battery is not connected in the aircraft or to the test 

equipment. 

CAUTION:  

Batteries contain hazardous materials.  Know the location and proper use of emergency response 

materials.  Refer to battery Material Safety Data Sheet (MSDS) for additional information.  

Caution / Warning: 

Only constant potential charging may be done on the aircraft.  DO NOT constant current 

charge a battery on the aircraft.  There could be a serious risk of injury to personnel and / or damage to the 

aircraft or aircraft systems due to high voltage and generation of explosive gases when charging constant 

current.  

 

10 

DANGER:

 Never connect or disconnect BC-7000 tester main power connector with the switch on. Connecting 

or disconnecting the BC-7000 tester with discharge current applied can cause a spark and possible battery 

explosion. 

11 

DANGER:

 Never capacity test batteries without first inspecting all battery wires and connection for condition 

and tightness. Replace all defective wires and bad connections before capacity testing batteries. Defective 

wiring and bad connections can cause overheating during a capacity test. 

12 

DANGER:

 never connect the BC-7000 capacity tester to batteries with voltage or capacity currents outside 

the ratings of the tester. The BC-7000 tester is designed for 12 and 24 volt batteries. Connecting the tester to 

batteries with different voltages can permanently damage the tester and endanger the operator. Any 

questions that arise about the battery or tester ratings, email [email protected] 

13 

DANGER:

 never obstruct the BC-7000 tester air intake or hot air exhaust openings. Obstructing either 

opening can cause the tester to overheat. 

 

 

Summary of Contents for BC-7000

Page 1: ...1 BC BC BC BC 7 7 7 7000 000 000 000 CAPACITY TESTER OPERATIONS MANUAL COFKO LLC COPYRIGHT 2013...

Page 2: ...shipping company for damage claims information The box should contain the BC 7000 tester operators instruction manual AC power cord USB cable battery disconnect 7017 2 2 battery adapter cables and BC...

Page 3: ...Universal AC power input 85 264Vac 1 PH 47 to 63Hz LCD display 10mv voltage resolution Over temperature protection Audio warning when capacity test is complete or malfunction of the unit USB 2 0 port...

Page 4: ...SAFETY NOTES 6 7 BC REPORT UTILITY AND REAL TIME CLOCK SETUP 8 BC 7000 OPERATION 9 10 11 BC 7000 REPORT PRINTING 11 BC 7000 CARE 12 BC 7000 TECHNICAL DATA 13 14 BC 7000 LIMITED WARRANTY 15 BC 7000 NO...

Page 5: ...Description of Change Approval By A 11 11 2010 Initial issue M C B 10 23 2012 Increase Maximum Operation Altitude from 6000 to 6500 M C B 10 23 2012 Change Description of Box Contents M C C 04 05 2013...

Page 6: ...K HAZARD Do not touch un insulated portions of the connector or the battery terminals A possibility of serious electrical shock exists Do not lay tools or other metal objects on the battery as arcing...

Page 7: ...craft There could be a serious risk of injury to personnel and or damage to the aircraft or aircraft systems due to high voltage and generation of explosive gases when charging constant current 10 DAN...

Page 8: ...rd to the BC 7000 and set the power switch to the ON position Now plug the remaining USB cable end into the USB port located on the right side rear of the BC 7000 If the connection is made between the...

Page 9: ...ower receptacle located in the left rear side of the BC 7000 Connect the male end of the power cord into the AC power outlet Now connect the gray BC 7000 battery connector to the battery to be tested...

Page 10: ...harge amperage rate 7 Press the NEXT button to display the start test menu 8 To start the test press the NEXT button again If you wish to stop the test before the End Point Voltage EPV is reached pres...

Page 11: ...window will appear showing the report available to print Place the mouse cursor on the printer icon and press the left mouse button TIP A paperless report copy can be obtained by using a print driver...

Page 12: ...rate the BC 7000 in a closed up area 4 Do not connect the BC 7000 to batteries of improper voltage ratings 5 Do not operate the BC 7000 with the air intake or exhaust outlet blocked or restricted 6 Do...

Page 13: ...t 0 75A 115VAC 0 50A 230VAC Maximum Battery Input Voltage 28 0VDC Minimum Battery Input Voltage 9 0VDC Maximum Operating Altitude1 6500ft 1828 8m End Point Voltage EPV 2 12V Battery EPV 10VDC IEC 24V...

Page 14: ...PC Communication Port USB 2 0 BC REPORT Utility Software WindowsTM XP or Higher 1 Consult factory for testing above maximum altitude rating 2 Consult battery manufacturer for End Point Voltage EPV 3...

Page 15: ...t covered by this warranty the defect will be corrected by repair or replacement at COFKO LLC option WARRANTY COST The purchaser must bear the cost of shipping the BC 7000 to COFKO LLC as well as the...

Page 16: ..._____________________________ 5 ___________________________________________________________________________ 6 ___________________________________________________________________________ 7 ____________...

Page 17: ...ent Displayed Pass or Fail Battery Condition WindowsTM Compatible Test Data Print Utility BC Report Utility Notes Calibrated with NIST traceable equipment Test Equipment Manufacturer Model Serial Cont...

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