Figure 33,
Clutch Assembly Drawing
CLUTCH ASSEMBLY:
1. After cleaning or replacing the spring washers, reassemble the stack up of
washers.
CAUTION:
It is important to reassemble the washer stack to that which is recommended or
to your own specialized stack.
CAUTION:
It is also important that all three shoes are stacked the same. (See figure 32)
2. Clean the threads of the stack bolt and the clutch with contact cleaner
removing all old thread locking material.
3. Apply high strength (red) thread lock material to the stack bolt and tighten to
12 ft-lb (16 N-m).
CAUTION:
Avoid allowing excess thread lock material to contact the spring washers and the
clutch or the clutch is likely to malfunction.
4. Use fine emery paper on the center hole of the clutch and on the tapered
section of the crankshaft.
5. Apply a small amount of wicking / bearing retainer (green) thread lock agent
to the center tapered section of the crankshaft and taper of clutch arbor.
CAUTION:
Lean the bike / engine such that any excess thread lock agent goes away from
the bushing in the clutch drum.
51
Summary of Contents for 2008 ECX50
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