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1
Table Of Contents
GENERAL INFORMATION .......................................................................................3
S
PECIFICATIONS
-
G
ENERAL
..........................................................................................3
O
PTIONAL
C
OMPONENTS
..............................................................................................4
S
PECIFICATIONS
-
T
ORQUE
V
ALUES
..............................................................................5
B
REAK
-I
N
P
ROCEDURE
.................................................................................................6
S
TARTING
P
ROCEDURE
.................................................................................................7
MAINTENANCE ..........................................................................................................8
T
IPS
.............................................................................................................................8
S
CHEDULE
....................................................................................................................8
R
EPLACING
T
RANSMISSION
/
C
LUTCH
L
UBRICANT
.......................................................10
C
HAIN ADJUSTMENT
...................................................................................................11
A
IR
F
ILTER
C
LEANING
................................................................................................12
F
ORK
O
IL
R
EPLACEMENT
...........................................................................................13
PARTS ......................................................................................................................... 14
P
ARTS
–
A
IRBOX
&
I
NLET
S
YSTEM
.............................................................................14
P
ARTS
–
B
ARS AND
C
ONTROLS
...................................................................................15
P
ARTS
-
C
ARBURETOR
................................................................................................ 16
PILOT
JET ................................................................................................................16
MAIN
JET.................................................................................................................16
P
ARTS
–
C
OOLANT
S
YSTEM
........................................................................................17
P
ARTS
–
E
LECTRICAL
S
YSTEM
....................................................................................18
P
ARTS
–
E
NGINE
C
LUTCH
...........................................................................................19
Parts – Engine – Clutch / Kick Cover ....................................................................20
Parts - Engine - Ignition Side.................................................................................21
Parts - Engine – Kick Mechanism ..........................................................................22
Parts – Engine – Shift Mechanism .........................................................................23
Parts – Engine – Top End......................................................................................24
Parts - Engine - Transmission................................................................................25
P
ARTS
–
E
XHAUST
S
YSTEM
.........................................................................................26
P
ARTS
–
F
ORKS
–
L
EG
A
SSEMBLY
...............................................................................27
P
ARTS
–
F
RAME
&
T
RIPLE
C
LAMPS
.............................................................................28
P
ARTS
–
F
RONT
W
HEEL
&
B
RAKES
.............................................................................29
P
ARTS
–B
ODYWORK
................................................................................................... 30
P
ARTS
–
R
EAR
B
RAKE
................................................................................................ 31
P
ARTS
–
R
EAR
W
HEEL
................................................................................................ 32
P
ARTS
–
S
HOCK
.......................................................................................................... 33
P
ARTS
–
S
WINGARM
A
SSEMBLY
..................................................................................34
SERVICE.....................................................................................................................35
E
NGINE
S
ERVICE
........................................................................................................35
Base Gasket Selection............................................................................................36
F
UEL
&
A
IR
S
YSTEM
..................................................................................................39
TUNING ......................................................................................................................42