3
Table Of Contents
GENERAL INFORMATION ............................................................................................ 5
S
PECIFICATIONS
- G
ENERAL
........................................................................................... 5
O
PTIONAL
C
OMPONENTS
................................................................................................ 6
S
PECIFICATIONS
- T
ORQUE
V
ALUES
.............................................................................. 7
B
REAK
-I
N
P
ROCEDURE
................................................................................................... 8
S
TARTING
P
ROCEDURE
.................................................................................................. 9
G
ENERAL
T
IPS
..............................................................................................................10
MAINTENANCE .............................................................................................................10
S
CHEDULE
& T
IPS
.........................................................................................................10
R
EPLACING
T
RANSMISSION
/ C
LUTCH
L
UBRICANT
......................................................12
C
HAIN ADJUSTMENT
......................................................................................................13
R
EAR
B
RAKE
M
AINTENANCE
........................................................................................13
A
IR
F
ILTER
C
LEANING
...................................................................................................15
F
ORK
O
IL
R
EPLACEMENT
.............................................................................................17
PARTS .............................................................................................................................19
P
ARTS
– A
IRBOX
& I
NLET
S
YSTEM
..............................................................................19
P
ARTS
– B
ARS AND
C
ONTROLS
...................................................................................20
P
ARTS
- C
ARBURETOR
.................................................................................................21
P
ARTS
– C
OOLANT
S
YSTEM
.........................................................................................22
P
ARTS
– E
LECTRICAL
S
YSTEM
.....................................................................................23
P
ARTS
– E
NGINE
– B
OTTOM
E
ND AND
T
RANSMISSION
...............................................24
Parts – Engine Clutch and Kicker ........................................................................25
Parts – Engine – Ignition and Water Pump ........................................................26
Parts – Engine – Top End .....................................................................................27
P
ARTS
– E
XHAUST
S
YSTEM
.........................................................................................28
P
ARTS
– F
ORKS
& T
RIPLE
C
LAMPS
.............................................................................29
P
ARTS
– F
ORKS
– L
EG
A
SSEMBLY
..............................................................................30
P
ARTS
– F
RAME
I..........................................................................................................31
Parts – Frame II ......................................................................................................32
P
ARTS
– F
RONT
B
RAKES
..............................................................................................33