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Cobalt Digital Inc A40, Owner'S Manual

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Cobalt Digital Inc A40 Owner'S Manual Download Page 20

Cobalt_OM_preprint_shell.fm  Page 2  Wednesday, March 1, 2006  5:39 AM

1-12

A40 Owner’s Manual

COBALT 

A40 

DAY

 

CRUISER

S

ECTION

 1

SYMBOLS

STOP

Light

Filter

Sling Point

Compass

Anchor 

Lights

Blower

Boat

Boat

Profile

Bow
Trim

Do Not 

Use Water

Draft

Engine 

Caution

Engine

Hour Meter

Engine 

Key

Engine

Stop

Engine

Fuel

Tank

Grease

Height

Above Water

Holding

Tank

Horn

Ignition

Switch

Overall 

Length

Lift

Point

Light

Navigation 

Lights

Oil

Tank

Trim

Tabs

Water

Tank

Windshield 

Wipers

Safety Alert 

Symbol

COB_0030_A

Summary of Contents for A40

Page 1: ...COBALT BOATS Owner s Manual ...

Page 2: ...cturers Working closely with the U S Coast Guard USCG and other authorities the ABYC reviews marine equipment and systems including electrical systems ventilation steering flotation load capacity fuel system and others that may have an impact on your safety The National Marine Manufacturers Association NMMA is an independent organization involved in a wide range of activities aimed toward the prom...

Page 3: ...EDURE 1 5 Before Operating 1 5 Warranty Service Requirements 1 5 Extended Service Agreement 1 5 If You Sell Your Cobalt Boat 1 5 CERTIFICATIONS 1 6 NMMA 1 6 MerCruiser 1 6 Volvo Penta 1 6 FEATURES CONSTRUCTION 1 6 Amenities 1 6 Construction Standards Certifications 1 6 Serial Number Locations 1 6 WARNING LABELS 1 7 PUBLICATIONS 1 9 NAUTICAL TERMS 1 9 SYMBOLS 1 12 SPECIFICATIONS 1 13 LAYOUT 1 14 PR...

Page 4: ...aust System 2 4 Lubrication System 2 4 Seaworthiness Inspection 2 4 Operation Checklist 2 5 Environmental Considerations 2 5 Components Maintenance and Repairs 2 7 Emergency Considerations 2 7 Lifesaving Equipment 2 9 SAFETY 2 12 Signal Words Definitions 2 12 General Safety 2 12 Water Sports Safety 2 18 Safety Alert From August 28 2001 2 20 Navigation 2 20 Aids to Navigation 2 22 OPERATING INFORMA...

Page 5: ... 3 32 CABIN ACCESS DOOR 3 33 APPLIANCES 3 33 COCKPIT ICEMAKER 3 34 COCKPIT CABIN REFRIGERATOR 3 34 COCKPIT WET BAR 3 34 COCKPIT BBQ RANGE TOP 3 34 MICROWAVE 3 34 TELEVISION AND ENTERTAINMENT SYSTEMS 3 34 MAIN CABIN BED 3 35 SECOND BED 3 35 WINDLASS 3 35 CABIN ELECTRICAL DISTRIBUTION PANEL 3 36 ELECTRICAL 3 37 DC Electrical 3 37 AC Electrical 3 40 FRESHWATER 3 42 Water Level Indicator 3 42 WATER HE...

Page 6: ...s 5 2 Spot and Stain Removal 5 4 CABINETRY AND WOOD 5 5 Cabinetry 5 5 Woodgrain Dash 5 5 Teak Swim Platform 5 5 Cedar 5 5 CARPET 5 5 DECK AND HULL 5 5 Cleaning Deck and Hull 5 5 Deck and Hull Care 5 6 STAINLESS STEEL AND CHROME 5 6 Preventive Steps 5 6 Cleaning Stainless Steel 5 6 CORROSION PROTECTION 5 7 CorrosionX 5 7 Topside 5 7 Inside the Bulkhead 5 7 Other Areas 5 7 Galvanic Corrosion 5 7 Sal...

Page 7: ...ystem if equipped 6 4 LIFTING THE BOAT 6 4 Using Lifting Slings 6 4 Storage Cradle 6 5 STORAGE WINTERIZATION 6 5 Reactivating the Boat After Storage 6 6 Cockpit Heater 6 6 TROUBLESHOOTING 6 7 Engine 6 7 Electrical 6 9 Plumbing 6 9 REFERENCE AND FORMS OPERATION QUICK REFERENCE 7 1 Before Launching 7 1 Pre Operation 7 1 Starting Engines 7 2 Casting Off 7 2 During Operation 7 2 Returning to Port 7 2 ...

Page 8: ...vi A40 Owner s Manual COBAL T A40 DAY CRUISER NOTES ...

Page 9: ...of your investment Even if you re a seasoned boater and have previously owned a Cobalt boat I recommend you take time to read through this Owner s manual As you read this manual please remember that common sense and courtesy are the most valuable traits you can have to fully enjoy safe boating It is also to your personal advantage to become well acquainted with the rules and general know how of bo...

Page 10: ...S OTHER THAN THE ABOVE LIMITED EXPRESS WARRANTIES IN THE EVENT ANY LAW DOES NOT PERMIT THE DISCLAIMER OF ANY IMPLIED WARRANTY THEN IN NO EVENT SHALL ANY IMPLIED WARRANTIES INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE EXTEND BEYOND THE DURATION OF THESE EXPRESS WRITTEN WARRANTIES Some states do not allow limitations on how long an implied warranty lasts so t...

Page 11: ... SHALL NOT BE LIABLE FOR INCIDENTAL CONSEQUENTIAL INDIRECT OR SPECIAL DAMAGES Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state How to obtain Warranty Service To validate the above described limi...

Page 12: ...ear a suitable life preserver personal flotation device that complies with those countries regulations at all times Intended Use Your Cobalt boat is intended for use as a pleasure and sport craft Craft Design Category Significant Wave Height is the mean height of the highest one third of the waves which approximately corresponds to the wave height estimated by an experienced observer Some waves wi...

Page 13: ...ket Warranty Service Requirements All Cobalt warranty service must be completed by an authorized Cobalt dealer If you are not able to return your boat to your selling dealership you must contact him so he may assist you in coordinating the warranty repairs Any claims against Cobalt Boats without prior approval from Cobalt Boats on repairs completed by an unauthorized dealership may be denied Exten...

Page 14: ... builder commitment to follow the established training requirements installation procedures and documentation processes throughout the engine installation and testing process Ultimately the goal of the program is to improve integrated product quality and customer satisfaction as well as to reduce warranty visits and costs FEATURES CONSTRUCTION Amenities Your Cobalt boat incorporates classic stylin...

Page 15: ...M WHEN THE ENGINE IS RUNNING WARNING LEAKING FUEL IS A FIRE AND EXPLOSION HAZARD INSPECT SYSTEM REGULARY EXAMINE FUEL SYSTEM FOR LEAKS OR CORROSION AT LEAST ANNUALLY c NMMA 1990 NO 200 WARNING Carbon monoxide will cause brain damage or death Ventilation is not provided DO NOT OCCUPY THIS AREA AT ANY TIME WARNING DO NOT OCCUPY EXTENDED SWIM PLATFORM WHILE ENGINE IS RUNNING OR ENGAGED PROPELLER CONT...

Page 16: ...M Working smoothly and properly FUEL SYSTEM Adequate fuel Leaks Fumes BATTERY Fully charged Proper water level ENGINE In neutral CAPACITY PLATE Are you overloaded or overpowered WEATHER CONDITIONS Safe to go out ELECTRICAL EQUIPMENT Lights horn pump etc EMERGENCY GEAR Fire extinguisher bailer paddle anchor and line signalling device tool kit etc RECOMMENDED SAFETY RULES REMAIN SEATED WHILE UNDERWA...

Page 17: ...at must give way to boats with the right of way CAPACITY PLATE A plate that provides maximum weight capacity and engine horsepower rating information It is located in full view of the helm CAPSIZE To turn over CAST OFF To unfasten mooring lines in preparation for departure CENTER LINE A lengthwise imaginary line which runs fore and aft with the boat s keel CHINE The point on a boat where the side ...

Page 18: ... fix position to identify safe and unsafe waters NMMA National Marine Manufacturers Association NO WAKE SPEED The speed at which a boat travels to produce an imperceptible wake PFD Personal flotation device PITOT TUBE See SPEEDOMETER PICKUP TUBE PLANING HULL A hull designed to lift thereby reducing friction and increasing efficiency PORPOISE A condition in which the bow bounces up and down caused ...

Page 19: ...ored USCG United States Coast Guard VISUAL DISTRESS SIGNAL A device used to signal the need for assistance such as flags lights and flares WAKE The waves that a boat leaves behind when moving through the water WATERWAY A navigable body of water WINDLASS An electric winch to raise the anchor ...

Page 20: ... Blower Boat Boat Profile Bow Trim Do Not Use Water Draft Engine Caution Engine Hour Meter Engine Key Engine Stop Engine Fuel Tank Grease Height Above Water Holding Tank Horn Ignition Switch Overall Length Lift Point Light Navigation Lights Oil Tank Trim Tabs Water Tank Windshield Wipers Safety Alert Symbol COB_0030_A ...

Page 21: ...ch or Tower 9 3 2 82 m Bridge Clearance w o Bimini 7 9 2 36 m Deadrise at Transom 20 Draft Drive Down 40 1 01 m Draft Drive Up 24 0 61 m Dry Weight 19 926 lbs 9 038 kg Freshwater Capacity 50 gal 189 L Fuel Capacity Diesel 248 gal 939 L Fuel Capacity Gasoline 225 gal 852 L Holding Tank Capacity 28 gal 106 L Interior Cockpit Width 10 3 3 12 m Length Overall w Swim Platform 39 6 12 04 m ...

Page 22: ...ISER SECTION 1 LAYOUT 1 Anchor Locker 2 Sunpad 3 Head Area 4 Helm 5 Waste Tank 6 Sink Trash Receptacle Icemaker Optional Barbeque Grill 7 Shore Power 8 Transom Shower 9 Engine Room Hatch 10 Water Tank 11 Cabin COB_0391_A 1 2 3 4 6 5 7 11 10 9 8 ...

Page 23: ...S MFG PART MERC 4 2 TDI BRAVO 3XR 370 1 81 14 75 x 25 LH 3 Blade 48 8M0074870 481598 15 75 x 25 RH 4 Blade 48 8M0074869 481597 MERC 8 2 Mag HO BRAVO 3XR 430 2 00 15 x 23 LH 3 Blade 48 842941L70 481531 16 x 23 RH 4 Blade 48 842942L70 481532 VOLVO V8 430 DP 430 2 14 FH4 s 481404 3885840 VOLVO D6 DIESEL DP 400 2 00 G6 s 481553 3587381 ...

Page 24: ...tions 1 6 Cleaning Agents 2 6 Cleaning Canvas 5 8 Cleaning Deck and Hull 5 5 Cleaning Stainless Steel 5 6 Clear Vinyl Isinglass 5 9 Cobalt Check List 3 8 Cobalt Instrumentation System 3 22 Cockpit BBQ Range Top 3 34 Cockpit Enclosure 3 45 Cockpit Heater 6 6 Cockpit Icemaker 3 34 Cockpit Wet Bar 3 34 Cockpit Cabin Refrigerator 3 34 Collisions Leaks 2 8 Components Maintenance and Repairs 2 7 Constru...

Page 25: ...surance 2 3 Intended Use 1 4 Introduction 1 4 Introduction 4 1 Isolated Danger Markers 2 26 Jump Start Studs 3 38 Lateral Markers 2 24 Launching Checklist 3 5 Launching 3 5 Layout 1 14 Leather Care 5 1 Leaving 3 11 Life Raft 2 11 Lifesaving Devices 2 2 Lifesaving Equipment 2 9 Lifting the Boat 6 4 Light Structures 2 26 Lighthouses 2 27 Load Distribution 3 14 Loading 2 13 Loading 3 5 Lowering 3 19 ...

Page 26: ...ning 3 9 Shipshape 3 5 Shore Power Connection 3 40 Signal Words Definitions 2 12 Skill Experience 2 14 Slow Speed Operation 3 16 Snap Fasteners 5 10 Solid Waste Disposal 2 17 Special Cleaning Problems 5 9 Special Situations 2 22 Specifications 1 13 Spot and Stain Removal 5 4 Stainless Steel and Chrome 5 6 Standard and Optional Equipment 3 27 Starting Engines 7 2 Starting the Engine 3 8 Starting Sh...

Page 27: ...ports Safety 2 18 Water System if equipped 6 4 Water System 4 4 Water Heater Tank 3 43 Water Plumbing 4 3 Weather Seas 2 13 Weighing 3 19 Welcome 1 1 When Fueling 3 3 Whistle Horn Signals 2 20 Windlass 3 35 Windshield 5 10 Woodgrain Dash 5 5 Zippers 5 9 ...

Page 28: ...1 20 A40 Owner s Manual COBAL T A40 DAY CRUISER SECTION 1 NOTES ...

Page 29: ...procedure for the propulsion units Understanding safety information and proper operating procedures within this manual While operating the boat the owner operator is responsible for Knowing that all safety equipment and personal flotation devices are in good condition and suitable for your boat and passenger load Having at least one other passenger who is capable of handling the boat in an emergen...

Page 30: ...nd may have a fixed system fire extinguisher Lifesaving Devices All boats must carry one USCG approved Type I II or III wearable personal flotation device of the proper size for each person onboard All boats over 16 ft 4 8 m in length must carry one USCG approved Type IV throwable lifesaving device such as a ring buoy or buoyant cushion To meet requirements each lifesaving device must have a curre...

Page 31: ...s Insurance You must get insurance before operating your new boat Insurance for loss by fire theft or other causes or liability protection against accidents is a must for responsible boaters The boat owner is legally responsible for any damage or injury caused when he or someone else operating the boat is involved in an accident Many states have laws detailing minimum insurance needs Your insuranc...

Page 32: ... reduce temperatures Raw water is circulated through the other side of the heat exchanger to dissipate heat absorbed by the coolant mixture Exhaust System The engine and generator exhaust systems if equipped remove the gases produced by the running engine and vents them away from the boat Engine exhaust is usually vented through the drive unit propeller but may be diverted through the transom with...

Page 33: ...ned These are two common accidental types of discharge Overfilling the fuel tanks Pumping contaminated bilge water California Air Resource Board CARB Label Your boat may have an environmental star label affixed on the bow port side of the boat as part of the California Air Resource Board CARB SD I rule This label must stay affixed to the boat if it is operated in California The label identifies yo...

Page 34: ... reduce the growth rate Be aware of environmental regulations that may govern your paint choice Contact your local boating authorities for information Cleaning Agents Household cleaners should be used sparingly and not discharged into waterways Do not mix cleaners and be sure to use plenty of ventilation in enclosed areas DO NOT use products which contain phosphates chlorine solvents nonbiodegrada...

Page 35: ...mean the difference between losing and saving a life Fire You must be prepared and act quickly when dealing with a fire It is not recommended to battle a fire for an extended period of time Turn engines off and abandon the boat if the fire cannot be extinguished quickly Swim at least 25 yards 23 meters upwind from the boat and use the visual distress signals to get assistance Onboard fires involvi...

Page 36: ...tering the boat Inspect the propulsion unit s steering and control systems and the hull for damage Maneuver the boat to safe water only if the hull and all operating systems are in satisfactory operating condition Otherwise call or signal for assistance Storms Take common sense precautions if you are forced to operate your boat in stormy conditions Wear personal flotation devices PFDs Stow gear be...

Page 37: ...2 475 MHz Coast Guard Marine Information Stations 2670 0 kH 8765 4 kH 4428 7 kH 13113 2 kH 6506 4 kH It is good practice to periodically monitor the weather Lifesaving Equipment The following equipment may or may not be required by federal local regulations Personal Flotation Devices Federal law requires at least one Type I II III or V Personal Flotation Device PFD for each person onboard or being...

Page 38: ...your kind of outing helps ensure your time on the water can be the safest possible At the beginning of each season check PFDs for damage and test for proper flotation Refer to the PFD manufacturer s information Audible Visual Distress Signals A distress call is transmitted on VHF FM radio channel 16 156 800 MHz or 2182 kHz SSB Know your audible signals For emergency the call sign is Mayday For an ...

Page 39: ... to be seen by other vessels radar within your area Mount the reflector as high as possible on the radar arch Life Raft If operating offshore you should consider carrying an inflatable life raft A USCG approved life raft meets a number of stringent specifications The life raft must be large enough to hold all the boat s occupants and have its own equipment pack including a paddle A life raft can b...

Page 40: ... others and that the boat will not be damaged or made unsafe as a result of your decision REMEMBER USE COMMON SENSE WHEN OPERATING YOUR BOAT General Safety Before each outing you should check all safety equipment such as fire extinguishers PFDs flares distress flags flashlights and engine stop switches They should be operable in good condition readily visible and easily accessed Check local weathe...

Page 41: ...ect it may indicate a damaged propeller Sand bars in narrow inlets are constantly shifting making it difficult to mark them with buoys Tides in coastal areas affect water levels producing sand bars Sometimes sand bars are indicated by waves as they form into breakers when passing over the sand bar Refer to Grounding in this section if you run aground on a sand bar The water level around a dam spil...

Page 42: ...ngers and equipment to ensure you have unobstructed vision at all times Check for other boats or any obstacles before turning the boat Drugs Alcohol DAYTIME WARNING NIGHTTIME WARNING DESCRIPTION COB_0032_A Small Craft Advisory Winds greater than 18 knots sustained for two hours or more or hazardous wave conditions Following a storm hazardous wave conditions can persist long after the high winds ha...

Page 43: ...es are running Ventilation Your Cobalt boat may be equipped with carbon monoxide CO detector s if your boat is a cabin type or built with an enclosed changing area A carbon monoxide CO detector will only detect the presence of carbon monoxide gas at its sensor and will not detect other vapors such as gasoline Carbon monoxide may be present in other areas Carbon monoxide poisoning should not be con...

Page 44: ...at idle for extended periods Regularly inspect the engine and generator exhaust system for proper operation For additional information refer to the carbon monoxide detector operator s manual supplied with your boat COB_0033_A Blockage of boat exhausts by obstruction Operating with high bow angle Exhausts traveling along obstruction Exhausts from other vessels in confined areas Operating at slow sp...

Page 45: ... waterways it is there to help the boating public State boating regulations are enforced by local authorities You are subject to marine traffic laws and Rules of the Road for both federal and state waterways you must stop if signaled to do so by enforcement officers and permit to be boarded as asked Discharge of Oil The discharge of fuel oil and other chemicals into the water is prohibited Be sure...

Page 46: ...sing from such assistance Water Sports Safety Larger boats produce a larger wake which may be too big for skiers Only boats equipped with a ski tow eye or ski tow pylon should be used to pull water skiers If you use your Cobalt boat for water sports you should be familiar with water sport safety and hand signals When participating in water sports be safe and courteous and follow these guidelines B...

Page 47: ...USCG issued a SAFETY ALERT on August 28 2001 which covers some issues regarding improper use of the boarding ladder swim platform The SAFETY ALERT and portions of the information follow Tragic deaths occur from the negligence of unsafe boating and dangerous activities Experts say many of these deaths may have been caused by an invisible hazard carbon monoxide poisoning Taking the risk of swimming ...

Page 48: ...ction outlines only the most basic of the nautical Rules of the Road For more information contact your local USCG Auxiliary In general boats with less maneuverability have right of way over more agile craft You must stay clear of the vessel with right of way and pass to his stern Whistle Horn Signals Signaling other boats with a whistle or horn is similar to using turn signals on an automobile It ...

Page 49: ...vilege over boats crossing the river Meeting Head On Neither boat has the right of way in this situation Both boats should decrease speed should turn to the right and pass port to port However if both boats are on the left side of the channel each vessel should sound two short blasts and pass starboard to starboard 4 O CLOCK GIVE WAY BURDENED VESSEL DANGER ZONE 12 O CLOCK STAND ON PRIVILEGED VESSE...

Page 50: ...tarboard side of the boat and a red light indicates the port side Generally if you see a green light you have the right of way if you see a red light give way to that vessel Aids to Navigation Learn to recognize the different buoys and day markers they are the signposts of the waterways The United States Aids to Navigation System USATONS is the primary marking system used on inland water coastal w...

Page 51: ...illegal Regulatory Markers Regulatory markers indicate dangerous or restricted controlled areas These markers are used to indicate speed zones areas set aside for particular use general information and directions Regulatory markers are white with orange geometric shapes and also have orange bands near the top and at the water line of the buoy You must obey regulatory markers see below KC 1901 CONT...

Page 52: ...ark the starboard side of the channel GREEN square day markers with odd numbers mark the port side of the channel Fairways and mid channels may be marked with safe water marks or buoys These marks indicate safe water all around Safe water marks are red and white striped and are round or have a red spherical topmark KC 1909 Lateral Aids Marking the Sides of Channels as Seen When Entering From Seawa...

Page 53: ...red channel is to the left of the buoy a GREEN top band means the preferred channel is to the right of the buoy Can Buoy Preferred Channel Aids No Numbers May be Lettered Preferred Channel to Starboard Lighted Buoy Preferred Channel to Port Lighted Buoy Nun Buoy Daymark Daymark KC 1911 B D H L GREEN LIGHT ONLY RED LIGHT ONLY Composite Group Flashing 2 1 Composite Group Flashing 2 1 ...

Page 54: ...buoy and the shore Light Structures Maneuvering a boat at night can be dangerous and confusing To aid boaters with navigation and warn of hazards the USCG and the state and local authorities maintain a variety of light structures Some light structures may be equipped with radio beacons radar reflectors and or signals Minor Lights Minor lights are colored according to the buoyage marking system in ...

Page 55: ...ghts arranged in a line one on top of the other will help guide a boat through a channel Lighthouses Lighthouses can be found at harbor entrances prominent headlands isolated danger areas and along the coast These striped or patterned structures have unique flashing characteristics to help identify them COB_0038_A FRONT MARKER REAR MARKER ON RANGE LINE LEFT OF RANGE LINE RIGHT OF RANGE LINE RANGE ...

Page 56: ...nize the flag designs which indicate that skin divers are present and keep well clear of the area Watch for swimmers Swimming areas may not be marked Steer clear from the area and remain alert WORLDWIDE VESSELS ENGAGED IN DIVING OPERATIONS DOES NOT INDICATE DIVER S POSITION INDICATES FELLOW BOATER IS IN NEED OF ASSISTANCE COB_0039_A DIVERS FLAG ALPHA FLAG DISTRESS FLAG USED BY RECREATIONAL DIVERS ...

Page 57: ...guished If so check damage and get assistance immediately If not get out and swim at least 25 yards 23 meters upwind from the boat and use the visual distress signals to get assistance Refer to Section 2 Safety for additional information FIRST TIME OPERATION Your safety the safety of your passengers and the safety of other boaters are among your responsibilities as operator of this boat Your boat ...

Page 58: ...n fuel is extremely flammable and highly explosive under certain conditions Fumes from rags can collect in bilge and be extremely hazardous Operate the blowers for at least four minutes DO NOT store rags used to wipe up fuel or solvent spills in the boat Dispose of rags properly ashore NOTICE Prevent unwarranted engine damage Use the recommended fuel type and octane rating Refer to your propulsion...

Page 59: ...n contact with or grounded against fill opening This will reduce the risk of static spark When your boat is equipped with the pop up fuel filler cap open by pressing the cap and turning the cap counterclockwise approximately 10 remove cap To close Reinstall cap press and turn clockwise The fuel cap key is not necessary unless the cap is overtightened 10 Add fuel in accordance with the propulsion u...

Page 60: ... first two or three fills this should not happen Troubleshooting New tank is hard to fill nozzle keeps shutting off This is called the Green Tank Effect With a new tank that has never seen fuel before you must let the internal tank volume become completely filled with the fuel vapor very similar to what occurs in non diurnal tanks currently The difference is now you do not get the huge amount of s...

Page 61: ...potentially slippery surfaces Board one person at a time Do not board the boat while carrying gear Set the gear on the dock board the boat and then pick up the gear Loading Do not overload your boat The performance of your boat is dependent on load weight and distribution Passengers should distribute themselves to maintain trim Remember to distribute weight from right to left and also from front t...

Page 62: ...at the steering system operates properly Operate bilge blowers for at least four minutes before starting engines or generators Do not overload your boat During Operation Check gauges frequently for signs of abnormal operation Check that steering shift and throttle controls continue to operate smoothly Check for excessive vibration Monitor your fuel supply Verify batteries are charged After Boating...

Page 63: ...tarting Shifting Steering Stopping Your Cobalt boat may be equipped with a warning system that will sound an alarm if an engine problem develops The horn may emit a short chirping sound during starting to verify operation If the warning horn sounds when operating the boat IMMEDIATELY throttle back to idle speed and shift into the NEUTRAL position IMMEDIATELY check the gauges and stop the engine Ca...

Page 64: ...shift control levers are in the NEUTRAL position Make sure Control lever is in the NEUTRAL position Throttle lever is at the IDLE position 1 Turn the ignition key to START position Release the key immediately after the engine starts If the engine fails to start refer to the propulsion unit operator s manual for additional information 2 Operate the engine at approximately 1 000 RPM and check the oi...

Page 65: ...egularly inspect the steering system for kinks damage and corrosion Refer to Basic Maneuvering in this section for additional steering information CAUTION Avoid injury swamping the boat or taking water in over the transom Go slowly when traversing in reverse A DANGER Avoid injury or death The steering system is the most important system in the entire boat from a safety standpoint The boat s steeri...

Page 66: ...Manual COBAL T A40 DAY CRUISER SECTION 3 COB_0062_A BACKING TO LEFT Turn wheel to left Stern will pull to left RIGHT TURN Turn wheel to right Stern will move to left LEFT TURN Turn wheel to left Stern will move to right ...

Page 67: ...ast to alert other boaters that you are departing When leaving a mooring you should already have enough space around the boat to maneuver Untie from the mooring and move back slowly until you can see it Proceed slowly while giving the buoy wide clearance Returning Approach a dock slowly and use caution Plan your maneuvers ahead of time Allow wind and current movement to help maneuver your boat Be ...

Page 68: ...from the dock use a sharper angle of approach If you must approach the dock downwind or down current use a slow speed and shallow angle Be ready to reverse in order to stop and maintain position If there is no wind or current approach the dock at a 10 to 20 angle If possible throw a line to a person on the dock and have that person secure a bow line If no one is on the dock maneuver as close as yo...

Page 69: ...ind or current Observe the direction of other boats that already lie at mooring buoys Since they are heading into the wind or current approach your buoy at the same heading When you think you can move enough forward without using your engine shift to the NEUTRAL position Have a crew member positioned on the bow with a hook to retrieve the mooring line At that point the crew member should be guidin...

Page 70: ...boat For best results the boat should be on plane and trimmed to reduce the amount of the boat s hull in the water known as wetted surface With less boat in the water both speed and fuel economy increase Continuous trim adjustment is required when operating your boat to maintain maximum performance and efficiency If the drive unit is trimmed in too far closer to the boat bottom speed drops fuel ec...

Page 71: ...wer Using trim tabs in conjunction with the drive trim will compensate for uneven weight distribution listing water conditions and other factors that cause inefficient operation Remember that trim tabs are trimming the hull while power trim is trimming the drive unit Some systems may include indicators to show position of the tabs and drive unit Your boat has an auto trim leveling system Refer to ...

Page 72: ...s from their seats and even from the boat if caution is not exercised Remember common sense is the rule for safe boating We recommend that you have 10 hours of experience with the boat before any full throttle operation Do not operate your boat until you are completely experienced with its handling characteristics The following are some guidelines for performance operation Keep bottom of the hull ...

Page 73: ...e engine speed to an idle shift to the NEUTRAL position and pause before shifting to REVERSE Refer to your propulsion unit operator s manual for additional information concerning shifting When operating your Cobalt boat at low speeds use propeller thrust to maneuver the boat do not just turn the drive units This enables you to maneuver in a smaller area and have more control of the boat This techn...

Page 74: ... information on anchors contact your authorized Cobalt dealer The windlass if equipped gets its power from the 12V DC system The windlass can be operated at the driver s helm or from the foredeck on some models and only from a switch located in the anchor locker area on others The windlass system can also be operated manually On the anchor locker lid on the foredeck you will find a crank A longer ...

Page 75: ... caused by towing use a tow line that is rated at least four times the gross weight of the boat being towed Tow ropes must be in good condition free of any cuts or abrasions Attach the tow line 2 to the bow eye 3 on the disabled boat Attach the opposite end of the bridle only to the stern cleats 1 of the tow boat Wrap the bridle with chafing gear where it rubs against the boat Leave at least two b...

Page 76: ... Using your boat in different environments requires special operating considerations Saltwater During long periods of mooring if possible tilt the propulsion unit drives out of the water except in freezing temperatures Refer to the drive system owner s manual for more information on saltwater operation and protection Freshwater flushing of the engine is recommended after operating in salt polluted...

Page 77: ...ditional operating information refer to the operator s manual for your stereo and accessories supplied to you in your owner s packet For a list of what is standard or is available for your entertainment system refer to Standard and Optional Equipment in this section The audio speakers in your Cobalt are designed to deliver maximum fidelity in a marine environment The speakers can be damaged if str...

Page 78: ...viding reliable and trouble free performance for years Digitally controlled instrumentation simplifies engine diagnosis provides more accurate information and data can be generated directly from the engine Trim Gauges Trim gauges are calibrated to be the most accurate and useful in the engine down or trim range The gauge may not read full up in some cases This is not unusual nor does it indicate a...

Page 79: ...utside the normal or recommended ranges determine the cause or see your authorized Cobalt dealer Refer to the engine operator s manual for normal recommended ranges COB_0371_B 1 3 2 4 5 3 6 7 8 9 10 12 13 14 15 16 17 18 11 19 A WARNING Avoid the risk of injury death or equipment damage If the safety of you or others depends on running the engine during an abnormal condition make the right decision...

Page 80: ...ore operating your boat for other requirements concerning the use of navigational lights The navigational lights are identified by a red light on the port side of the vessel a green light on the starboard side and the all around white light on the hardtop All boats at anchor or moored must display a proper white anchor light The anchor light is the white light located on the top of the hardtop The...

Page 81: ... the engine operator s manual or the specific control operator s manual in your owner s packet 9 Axius Propulsion System Joystick Refer to the Axius Drive System operator s manual in your owner s packet for operation instructions 10 Helm Battery Switches The individual batteries can turned on and off from the helm The main battery switches in the generator compartment under the cockpit floor acces...

Page 82: ...rpose of the blower is to remove explosive fumes and circulate fresh air into the engine compartment Press this switch to manually turn the bilge blower on or off 18 Very High Frequency VHF Marine Radio Allows communication between boats and between a boat at sea to public and private shore stations Refer to the VHF radio system operator s manual in your owner s packet for additional information 1...

Page 83: ...Remote Helm Battery Switches X VHF Radio w Antenna Garmin X Windshield Wiper Starboard X Engine Options Axius Premier DTS Merc X DTS Merc X EVC Volvo X Joystick Sterndrive EVC Volvo X Ocean X Volvo X Seacore Merc X Exterior Aft Walk Thru Gates X Barbeque Grill Cockpit X Bow Rails Stainless Steel 10 X Direct Bond Edge Style Windshield X Docking Lights X Fender Clips w Line 6 X Flagpole w Flag X For...

Page 84: ... Conditioning Heating Cabin X Air Conditioning Heating Cockpit X Cabin Skylights X Cabinetry Espresso Matte Finish X Carpet Cesara Terra only X Central Vacuum System X Custom Wood Floor Main Cabin X Dinette Table Cabin X Dinette Table Cockpit X Fiberglass Liner w Sisal Floor Covering X Floor Covering Sea Grass X Galley w Sink Refrigerator X Gray Water System X Head w Sink Shower VacuFlush Toilet X...

Page 85: ...inguisher X Circuit Breaker Protected Elec System X CO Monitor 2 X Composite Floor X Composite Transom X Fiberglass Cockpit Liner X Fiberglass Stringer System X Fire Extinguisher Automatic System generator X Fire Extinguisher Automatic System Dual X Fire Extinguisher Manual 2 X Galvanic Protection X Generator Diesel 6 0kW w Sound Shield X Generator Gas 7 3kW w Sound Shield X Ignition Safety Switch...

Page 86: ...3 30 A40 Owner s Manual COBAL T A40 DAY CRUISER SECTION 3 Throw Pillows Crimson Red X Granite X Midnight Blue X Walnut X FEATURES Standard Optional ...

Page 87: ...full length Fold the ladder down under the swim platform A DANGER Avoid potential injury or ejection of occupants Do not stand while driving above engine idle speeds and make sure all passengers are seated and seats are in a locked secured position when the boat is underway A DANGER Exposure to carbon monoxide will cause death or serious injury DO NOT use the boarding platform for any other purpos...

Page 88: ...oxide detector operating instructions in your owner s packet A carbon monoxide CO detector will only detect the presence of carbon monoxide gas at its sensor and will not detect other vapors such as gasoline Carbon monoxide may be present in other areas Carbon monoxide poisoning should not be confused with seasickness intoxication or heat stress If someone complains of irritated eyes headache naus...

Page 89: ...l in your owner s packet JOHNSON PUMP BILGE ALERT HIGH WATER ALARM COB_0387_A A DANGER Avoid the possibility of injury or death from exposure to carbon monoxide CO All gasoline and diesel engines and fuel burning appliances such as heaters stoves and generators produce carbon monoxide CO CO is colorless odorless and dangerous Direct and prolonged exposure to CO will cause brain damage or death Sig...

Page 90: ...0V AC from shore power or from the generator For additional information refer to the microwave operating manual in your owner s packet TELEVISION AND ENTERTAINMENT SYSTEMS Your Cobalt boat is equipped with a wide array of top quality entertainment systems for your enjoyment including LCD Flatscreen TV w Surround Sound Stereo system CD DVD Blu Ray iPod docking station and USB and game system connec...

Page 91: ...ushions on top of the table and over the support pole SECOND BED The seating area below the galley can be converted to a bed 1 Lift up on the center support bracket and swing it out 2 Support the end of the bracket under the cushion on the other side 3 Slide the cushions together until they meet in the center WINDLASS The anchor must be secured with anchor snubber clip shackle or other part with s...

Page 92: ...12V DC appliance and feature circuit breakers Various AC appliance and feature circuit breakers An additional DC circuit breaker panel is integrated in the battery switch panel in the engine compartment This circuit breaker panel includes DC breakers for the following circuits model features may vary Windlass Main Helm Main Cabin Battery Chargers Engine Electronics Stereo Trim System Amplifiers Bi...

Page 93: ... and maintenance information see the battery owner s manual in your owners packet Battery Connections Loose battery connections can cause errant signals to the boat s electrical system Read and understand the safety information on or supplied with your battery ies Maintain the battery ies following the manufacturer s recommendations A DANGER Avoid fire explosions electrocution injury or death Use ...

Page 94: ...rmal engine operation and protects the start batteries from discharging when the engines are off The ACR is located by the battery board in the engine compartment See the battery charger operator s manual for additional information Jump Start Studs The jump start studs are located on the battery switch panel in the generator compartment and are connected to house batteries Refer to Battery Switche...

Page 95: ... PUMP NORMAL SETTINGS STBD BATTERY SWITCH TO AUTO PORT BATTERY SWITCH TO AUTO HOUSE GEN SWITCH TO AUTO STBD COMBINE SWITCH TO AUTO PORT COMBINE SWITCH TO AUTO STBD BATTERY SWITCH TO MAN ON PORT BATTERY SWITCH TO MAN ON HOUSE GEN SWITCH TO MAN ON STBD COMBINE SWITCH TO MAN OFF PORT COMBINE SWITCH TO MAN OFF TURN ALL SWITCHES TO MAN ON TO START ENGINE THEN RETURN SWITCHES TO NORMAL SETTINGS MANUAL S...

Page 96: ...meter and branch breakers The reversed polarity light indicates if the polarity of the shore power has been reversed Shore Power Connection A DANGER Avoid fire explosions electrocution injury or death Plugs and receptacles for different systems are designed in non interchangeable configurations A plug from one system cannot fit another system Do not modify a shore power cable Use only commercially...

Page 97: ...olarity indicator on the cabin display is red immediately disconnect the cable from the shore outlet and see your authorized Cobalt dealer To disconnect 1 Set the boat shore power breaker switches to the OFF position 2 Set the shore outlet switch onshore in the OFF position 3 Disconnect the power cord at the shore outlet and the boat power receptacle 4 Retract and store power cord Ensure the outle...

Page 98: ... water pump located in the port outboard area of the generator compartment It is necessary for the system to be energized and the WATER PRESSURE switch on the cabin electrical panel to be turned on to operate the water system The water pump works on demand It will not automatically shut off when the freshwater tank is empty Monitor the level of water in the tank If the water pump is allowed to run...

Page 99: ...t water system If hydrogen is present you will normally hear unusual sounds like air escaping through the pipe as water begins to flow Allow the water to flow until these sounds disappear HEAD SHOWER AND SINK The head sink and shower are supplied hot and cold water from the freshwater system The water pressure breaker must be on to supply water to the head sink and shower outlets TRANSOM HOT COLD ...

Page 100: ...en water and automatic pump out is desired insert key and turn to automatic power position If seacock is closed the yellow warning light illuminates 2 Open seacock for overboard discharge As holding tank fills and mid level is reached discharge pump is activated Green light indicates pump is running 3 When effluent level activates empty tank probe discharge pump automatically stops See the Macerat...

Page 101: ...If visors are too tight unzip top zipper while securing snaps 3 Snap curtains to windshield 4 Zip enclosures completely 5 Make sure Velcro is overlapped to help sealing Attach the aft curtains in the same manner Always roll the curtains instead of folding when storing Do not use the enclosure for storage These are for short term storage and not designed for long term storage and will not provide a...

Page 102: ...the engine hatch hinges and lifting unit can result Before opening the engine hatch make sure no items are on top of it and any cushions inserts or stored equipment are secure or removed Wind and other conditions may allow the engine hatch to open beyond its limits Use caution during these conditions A WARNING Avoid injury death or property damage Never anchor a boat from the stern and keep the bo...

Page 103: ...information for efficient use of the equipment and for prevention of casualties Be sure to read and understand all information provided before operating its systems A WARNING Avoid injury death or damage to equipment Regularly inspect and maintain all systems to prevent unexpected hazards associated with worn or faulty components Be sure to replace system components and hardware with marine grade ...

Page 104: ...l COBAL T A40 DAY CRUISER SECTION 4 FUEL ROUTING 1 Port Engine 2 Port Engine Fuel Lines 3 Fuel Tank 4 Fuel Tank Filler 5 Starboard Engine Fuel Lines 6 Starboard Engine 7 Diesel Fuel Shut Off Valves COB_0402_A 1 2 7 3 5 6 4 ...

Page 105: ...LTER SW VACUMN PUMP VACUFLUSH IN OUT COB_0390a_A 1 HOT AND COLD TRANSOM SHOWER 2 WATER HEATER 3 WASTE FILL 4 WATER FILL 5 WATER TANK 6 HOT AND COLD WATER LINE CABIN GALLEY 7 COLD WATERLINE BOW WASHDOWN 8 OPTIONAL BOW WASHDOWN 9 HOT AND COLD WATER LINE 10 SUMP PUMP 11 WASTE TANK 12 1000 GPM BILGE 13 2000 GPM BILGE 14 1000 GPM BILGE ...

Page 106: ...op off the freshwater tank and let stand for at least three hours overnight is better 7 Completely drain the system by flushing the faucets for several minutes each Open the freshwater tank drain valve to speed up emptying the tank and open the hot water tank drain plug if applicable and drain until it is empty 8 Close all valves and faucets and install all drain plugs 9 Fill water tank with fresh...

Page 107: ...vinyl will darken or become dingy looking If this happens simply place the boat in direct sunlight for a few hours and the vinyl will brighten up Leather Care For spots and spills wipe up excess liquid immediately with a clean absorbent cloth or sponge If necessary use clean lukewarm water only and let air dry naturally If water is used clean the entire area where the spot occurred For example cle...

Page 108: ...absorbent and therefore are not recommended to be used in street level entrances as walk off mats It is recommended that a walk off mat be provided in every installation to reduce the tracking of soil and other foot borne contaminants onto the Plynyl floor If a walk off mat is not provided it will result in premature wear of the Plynyl installation Sealers waxes stain repellents and other topical ...

Page 109: ...Co 2 Crystal Dry by Whittaker can also be used with a rotary bonnet and pad It is recommended to saturate a cotton microfiber pad with Crystal Dry to clean the floor Care should be taken to make sure the pad stays moist It is not necessary to rinse Plynyl after treating with Crystal Dry 3 Plynyl can be cleaned with a rotary bonnet and pad and conventional detergents The pad should be a green strip...

Page 110: ...1 minute Brush with a medium bristled scrub brush and then blot with white paper towels Repeat until discoloration is removed Shoe polish asphalt grease oil ink lipstick crayon wax paint rubber cement seam sealer Remove as much residue as possible using white towels paying attention to keeping the stain from spreading Use a mild solvent Bane Clene Saf T Solv placed on white towels and then applied...

Page 111: ...steel wool pads when cleaning Materials can be purchased from your authorized Cobalt dealer Cedar Wipe surface with a dry cloth or a slightly damp cloth Do not seal or paint cedar CARPET Vacuum the carpet on a regular basis Use household carpet stain removers and cleaners to clean the carpet DECK AND HULL The finish on your Cobalt boat is known as gelcoat The gelcoat used by Cobalt Boats is the fi...

Page 112: ...rences Preventive Steps Clean and wax metal brightwork prior to extended storage In saltwater or other harsh environments repeat more often as needed High quality stainless steel cleaners and conditioners are commercially available Rinse with fresh water and wipe dry with towel or chamois after each use Cleaning Stainless Steel Remove rust or corrosion promptly using a good metal cleaner polish De...

Page 113: ...s and windows to keep them properly lubricated and functioning smoothly Other Areas Treat hydraulic cylinder shafts for steering and other operating mechanisms once a month Spray the entire engine including engine mounts every six months Treat the bilge pump housing and connections plus other items in the bilge area once every three months Thru hull fittings and seacocks should also be treated eve...

Page 114: ...nd will withstand long term exposure to the sun ultra violet without excessive fading or deterioration Do not store canvas wet or in an unventilated moist area Always roll the canvas instead of folding Roll the top carefully around the bows and cover with the storage boot provided Your canvas is designed and intended for short term use only Do not use it for storage Do not tow your boat with the t...

Page 115: ...fabric should receive an application of an air curing treatment such as 303 HIGH TECH FABRIC GUARD after it has been cleaned OTHER CANVAS COMPONENTS Clear Vinyl Isinglass The clear vinyl isinglass used in side curtains aft curtains and visors is very reactive to heat and cold Carefully unroll the vinyl in cold weather to avoid cracking Keep vinyl side curtains from touching the bows tubing to prev...

Page 116: ...in the canvas or any other surfaces it may contact WINDSHIELD To keep the windshield clean use a non abrasive glass cleaner applied with a soft cloth Do not use harsh detergents solvents chemicals or dry cloths These items will scratch the surface BILGE Keep the bilge area as clean as possible Use a vacuum cleaner to remove debris from the bilge area Oil and greasy dirt will accumulate over time a...

Page 117: ...l Use the following chart to establish your maintenance routine Detailed information concerning the task is listed in this section A WARNING The Teleflex steering system must have all attaching hardware bolts and nuts retorqued according to manufacturer s specifications after a few hours of operation and at regular intervals thereafter Loose or missing hardware may cause failure of the steering sy...

Page 118: ... systems for leaks If you notice a leak see your authorized Cobalt dealer 6 Check all fuel lines and connections at fuel tanks engines and the generator for leaks If you detect a fuel leak immediately see your authorized Cobalt dealer 7 Check the portable and automatic fire extinguishers for proper charge 8 Check the battery charge of both engine batteries Be sure that the batteries can start the ...

Page 119: ...r at any time Be aware of a malfunction Have a problem serviced immediately by your authorized Cobalt dealer Engine Propulsion Cooling System If a problem occurs with your engine propulsion unit or the cooling system between the scheduled maintenance cycle immediately notify your authorized Cobalt dealer Do not allow a problem to go unattended By doing so a minor repair could become a major overha...

Page 120: ...hot water tank drain plug if applicable and drain until it is empty 8 Close all valves and faucets and install all drain plugs 9 Fill the water tank with fresh water 10 Flush each faucet for several minutes each repeating until the tank is again empty Make sure you are using the water pump and not an external water supply 11 Fill the tank again The water should now be safe to drink If the chlorine...

Page 121: ...STORAGE WINTERIZATION Preparing for winter lay up is important In frigid zones be particularly attentive to items that can be damaged by freezing Freeze damage is not covered by warranty The following items require special attention for winterization Your Cobalt boat may not include all the features described Have your authorized Cobalt dealer perform winterization procedures for the following Eng...

Page 122: ...an optional mooring cover of 100 SharkSkin polyester DO NOT use your tonneau cover for long term storage These canvases were not designed for long term storage and do not provide good protection for your boat Adequate ventilation is not possible and mold mildew will form For more information on appropriate covering for long term storage see your authorized Cobalt dealer A DANGER Avoid the risk of ...

Page 123: ...gine will not crank Lanyard install on ignition safety switch Battery switches turn switches to ON position Shift position check to see that levers are in START or NEUTRAL position Battery condition verify batteries are fully charged Starter connections check connections and tighten If solenoid clicks when attempting to start engine check battery connections If condition persists see your authoriz...

Page 124: ...anks with correct fuel Overheating immediately turn off the engines and contact your authorized Cobalt dealer Boat overloaded reduce load Boat trim distribute boat load evenly Improper propeller selection see your authorized Cobalt dealer Excessive bilge water check for excessive water drain bilge Boat hull condition clean if marine growth is present Symptom Possible Cause ...

Page 125: ...the OFF position correct the problem and reset the shore power inlet breaker or the breaker on the cabin distribution panel Make sure shore generator selector switch is positioned correctly Ground fault circuit interrupter tripped reset button on the outlet and test If problem exists see your authorized Cobalt dealer Symptom Possible Cause No water at sink Freshwater pump circuit breaker tripped o...

Page 126: ...6 10 A40 Owner s Manual COBAL T A40 DAY CRUISER SECTION 6 ...

Page 127: ...l or consult your authorized Cobalt dealer Check weather conditions Be sure the lights horn bilge pumps and other electrical equipment are in operating condition Be sure the fire extinguisher signaling devices and other emergency gear are onboard and in proper operating condition Pre Operation Test operation of carbon monoxide detector Open all seacocks and check for leaks Check seawater strainers...

Page 128: ...lowly Have your fenders mooring lines and the crew ready Stopping the Engines Slowly bring the throttle levers to the IDLE position Move the shift levers to the NEUTRAL position Turn the ignition keys to the OFF position After Boating Turn off your navigational lights leave the anchor light on if necessary Check the bilge for gas fumes and water Operate the blower and bilge pump if necessary Fill ...

Page 129: ...A40 Owner s Manual 7 3 REFERENCE AND FORMS SERVICE LOG Date Hour Reading Service Repairs Performed ...

Page 130: ...7 4 A40 Owner s Manual COBAL T A40 DAY CRUISER SECTION 7 FUEL LOG Date Gallons Hours Gallons Hour Date Gallons Hours Gallons Hour ...

Page 131: ...iption of Boat Type Telephone Color Trim Registration Number Length Length Length Other Info Persons Aboard Name Age Address Telephone Engine Type No of Engines HP Fuel Capacity Survival Equipment PFDs Smoke Signals Paddles Raft or Dinghy Flares Flashlight Water EPIRB Mirror Food Anchor Radio Yes No Type Freq Destination Est Time of Arrival Expect to Return By Auto Type If not returned by License ...

Page 132: ...e and Model Number Port Engine Serial Number Port Drive Serial Number Starboard Engine Serial Number Starboard Drive Serial Number Propeller Size Generator Model Number VHF Radio Make and Model Number GPS Make and Model Number Radar Make and Model Number DVD Make and Model Number Stereo Make and Model Number TV Cabin Make and Model Number TV Mid berth Make and Model Number Subwoofer Make and Model...

Page 133: ...ss Home Phone _______________________________ _______________________________ Work Phone Email Address New Owner Purchaser Address Home Phone _______________________________ Work Phone Email Address Submitted by Dealer Individual Fax this form to 1 620 325 2190 or mail to Cobalt Boats 1715 N 8th Street Neodesha KS 66757 Date ...

Page 134: ...7 8 A40 Owner s Manual COBAL T A40 DAY CRUISER SECTION 7 NOTES ...

Page 135: ......

Page 136: ...Printed in U S A All Rights Reserved 2015 P N 452967 Cobalt Boats 1715 North 8th Street Neodesha KS 66757 www cobaltboats com ...

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