Coates 6ILS Installation, Operation And Maintenance Manual Download Page 4

3.0  HEATER CONTROLS

 

The heater has a temperature controller adjustable 
from 70°F to 104°F, one manual reset type high 
temperature limit switch set at 118°F and a pressure 
switch to prevent operation of heater without water 
flow.

 

3.1  CAUTIONS AND WARNINGS 

1.  Be sure to check all cautions and warnings 

in this manual and as displayed on the 
heater labels before operating or performing 
any maintenance on this heater. 

2.  Do not remove the heater cover while 

electrical power is applied to the heater.  
Power must be interrupted at the heater 
supply circuit breaker or disconnect switch. 

3.  The MIN setting on the temperature control 

dial is an OFF position.  The heater will not 
operate at this setting regardless of water 
temperature. 

3.2  STARTING THE HEATER 

  - 

CAUTION 

 

Do not operate heater without water. 

1. Ensure that heater case is properly 

grounded, and bonded. 

2.  Fill the system with water and start the 

circulating pump. 

3.  Turn on electrical power at the heater supply 

circuit breaker. 

4.  Set the temperature control to desired water 

temperature and adjust accordingly after the 
temperature has stabilized.  DO NOT 
EXCEED 104°F. 

3.3 STOPPING THE HEATER 

1.  Turn off electrical power at the heater supply 

circuit breaker before stopping the 
circulating pump. 

3.4  PRESSURE SWITCH ADJUSTMENT 

The pressure switch, as factory set, should provide 
proper operation for many installations.  If the heater 
is installed above or below the level of the spa or if a 
two speed pump is used the pressure switch may 
need to be adjusted for proper operation. 

 

To verify the correct operation of the switch, 
perform the following; 

1.  If pump has two speeds, set at low speed. 

2.  Disconnect the line voltage leads to the 

pressure switch and connect an ohm 
meter or other continuity tester across the 
switch terminals. 

3.  Switch the pump on and off. 

The pressure switch should close with the pump 
on and open with the pump off.  If it does not, 
perform one of the following; 

1.  Switch closed with pump off – turn the 

black thumbscrew clockwise (higher 
pressure) until the switch opens. 

2.  Switch open with pump on – turn the black 

thumbscrew counter-clockwise (lower 
pressure) until the switch closes. 

3.   “Chattering” switch action with pump on – 

turn the black thumbscrew counter-
clockwise (lower pressure) until switch 
stays closed. 

4.0  MAINTENANCE 

1.  Keep the heater clean. 

2. If high temperature causes the limit 

thermostat to cut off the electrical power, 
turn off power at disconnect switch and 
determine the cause before resetting the 
switch.  A water temperature drop is 
required to allow resetting of the manual 
reset high temperature limit. 

3. If leaks develop in the heater or 

connecting piping, shut down the heater 
and repair defective connections. 

4. If heating elements are removed for 

replacement, use only Coates elements. 

 

5.0  OPERATION SEQUENCE 

1.  Power supplied to heater (Circuit Breaker). 

2.  Pressure switch closes (with sufficient flow 

from pump). 

3.  Rotate temperature dial until it is greater 

than water temperature. 

4.  Element light illuminates and the element 

heats the water. 

 

WARNING 

All checks and adjustments to the pressure 
switch must be made with heater power 
supply off. 

 

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