Co-op Outdoor Chair Manual Download Page 2

15° 

15° 

20 

7

/

16

"

10° 

20 

5

/

8

"

10° 

25 

3

/

4

"

24

"

 

12

"

 

9

"

 

3

"

 

3

"

 

22 

7

/

8

"

3

/

8

"

2

OUTDOOR CHAIR CONSTRUCTION

The 

Cutting Diagrams

 show how each piece of lumber is to be broken down.

Refer to the 

Detail Drawings

 to determine the shape of complex components.

The components are numbered in the order they are assembled.

2x4 Pressure-Treated Lumber

Three (3) boards 10' long are required for components #1 through 7.

5/4" Pressure-Treated Decking

Two (2) boards 10' long are required for components #8 through 11.

CUTTING THE COMPONENTS

1

CUTTING DIAGRAMS

DETAIL DRAWINGS

COMPONENTS LIST

COMPONENTS LIST

#

Component Name

Quantity

#

Component Name

Quantity

1

Front Leg

2

7

Back Rail

1

2

Rear Leg

2

8

1/2 Seat Slat

1

3

Arm Crossmember

2

9

Seat Slat

3

4

Seat Rail

2

10

Back Slat

4

5

Seat Side

2

11

Arm Rest

2

6

Back Upright

2

3

9

4

10

5

11

6

2

8

1

7

24½" 

20" 

22 

7

/

8

"

19 

7

/

8

"

20° 

20° 

25 

7

/

16

"

20° 

20° 

15° 

15° 

24 

3

/

4

"

NOTE:

 

•  The dimensions shown with some of the detail drawings do  

  not necessarily represent the overall length of the component.

•  Double check the location of the cuts, as well as the orientation   

  of all dimensions before cutting.

Summary of Contents for Outdoor Chair

Page 1: ...0 ft 2 boards DIMENSIONS home crs MATERIALS LIST Coated Deck Screws 2 1 2 long 60 screws 1 0 lbs 3 8 Flat Washer 10 washers 3 8 Hex Nuts 10 nuts 31 20 307 16 SIDE VIEW TOP VIEW 38 18 25 3 long 18 screws 0 25 lbs 3 8 Carriage Bolts 3 1 2 long 8 bolts 6 long 2 bolts OUTDOOR chair ...

Page 2: ...required for components 8 through 11 CUTTING THE COMPONENTS 1 CUTTING DIAGRAMS DETAIL DRAWINGS COMPONENTS LIST COMPONENTS LIST Component Name Quantity Component Name Quantity 1 Front Leg 2 7 Back Rail 1 2 Rear Leg 2 8 1 2 Seat Slat 1 3 Arm Crossmember 2 9 Seat Slat 3 4 Seat Rail 2 10 Back Slat 4 5 Seat Side 2 11 Arm Rest 2 6 Back Upright 2 3 9 4 10 5 11 6 2 8 1 7 24 20 227 8 197 8 20 20 257 16 20 ...

Page 3: ...STEP 2 SEAT FRAME ASSEMBLY 3 NOTE To ensure the chair is assembled accurately the seat and back components are initially secured to the legs with screws Once the structure is self supporting bolts will be placed at the center of the most critical joints To preserve the integrity of the pressure treated lumber a sealer should be applied to all cuts prior to assembly Previewing the assembly instruct...

Page 4: ...ail 7 to the top of the Back Uprights with 3 Deck Screws 4 1 The seat assembly is installed with a 5 seat slope from front to back The slope is created by attaching the seat assembly to the legs at the dimensions shown The front seat rail rests on the front legs 133 4 up from the base of the leg The measurement is made along the outer edge of the front leg 4 2 The rear seat rail rests on the rear ...

Page 5: ...Screws 6 2 Using 1 8 thick spacers to maintain a consistent gap between slats install the remaining Full Seat Slats 9 STEP 5 BOLT THE CRITICAL JOINTS STEP 6 INSTALL THE SEAT SLATS 5 3 8 x 3 Carriage Bolt 8 3 8 x 6 Carriage Bolt 2 3 8 Flat Washer 10 3 8 Hex Nut 10 6 Bolt at this location NOTE Bolts passing through the arms should be installed from the inside of the chair to prevent user contact wit...

Page 6: ...are responsible for any applicable code approval or permits associated with the construction and use of this plan Check with a building code official or a building expert to make sure that the materials and construction methods shown meet local codes and conditions and are suitable to your situation It is the responsibility of the builder to ensure the proper tools measurements cuts and building t...

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