CNC Router Parts CRP4896 Assembly Instructions Manual Download Page 197

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Parts and Tools Required

The following bags and parts will be used in this section:

(1) QT40x125B Cable Track Tray

(1) 4040 CT Extrusion, 240mm (9-7/16")

(1) 50mm Cable Track Section

(1) CT-TRAY-GANTRY_FAST

- (4) M8 x 16mm T-Stud

- (4) M8 Hex Flange Nut

(1) CT-FAST-17.2

- (2) M8 Roll In T-Nut

- (2) 40 Series Anchor Fastener

- (2) M8 x 30mm Socket Head Cap Screw

- (2) M5 Roll In T-Nut

- (4) M5 x 16mm Flat Head Cap Screw

- (2) M5 Hex Nut

- (2) M5 Flat Washer

The following tools will be used in this section:

3mm Allen Wrench

6mm Allen Wrench

13mm Combination Wrench

Tape Measure

CRP4896
Assembly Instructions

Version 2018Q3.3

Summary of Contents for CRP4896

Page 1: ...CNC Router Parts CNC Router Parts CRP4896 4 x 8 Standard CNC Machine Kit Assembly Instructions...

Page 2: ...ept in their respective fastener bags 5 Assembling the larger components such as the base and optional leg kit is made easier with two people Though not required this can make the process more efficie...

Page 6: ...te When fastening components using T Studs use this feature to ensure the T Studs are positioned correctly within the extrusion The slots will not be depicted in the assembly instruction figures CRP48...

Page 10: ...be parallel with the face of the extrusion Assembly Note A small allen wrench can be inserted into the hole of the T Nut and subsequently used to rotate it the full 90 CRP4896 Assembly Instructions Ve...

Page 12: ...1 1 Table Legs Section Note Skip this section if you are not using a CNC Router Parts leg kit CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 13: ...hor Fastener 72 M8 Roll in T Nut 6 7111 Foot Plate 6 H172 Leveling Foot 6 M16 Hex Nut 36 M8 x 14mm Hex Cap Bolt 1 CRP813 00 ELCBAR HW BAG 4 M8 x 30mm Socket Head Cap Screw 4 40 Series Anchor Fastener...

Page 14: ...s into the T Nuts through the anchor fasteners as indicated M8 x 30mm Socket Head Cap Screw 4080 Leg Crossmember Extrusion 1370mm 53 15 16 40 Series Anchor Fastener Roll in T Nut CRP4896 Assembly Inst...

Page 15: ...1 1 1 2 Slide the anchor assemblies into the 1370mm 53 15 16 4080 Leg Crossmember Extrusion CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 16: ...epeat the previous steps to install anchor fasteners on both sides of the 1370mm 53 15 16 Leg Crossmember Extrusions CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights...

Page 17: ...e previous steps to install anchor fasteners on one side of each 750mm 29 1 2 Leg Extrusion 4080 Leg Extrusion 750mm 29 1 2 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All...

Page 18: ...embly onto each 750mm 29 1 2 Leg Extrusion as indicated H172 Leveling Foot M8 x 30mm Socket Head Cap Screw M16 Hex Nut 7111 Foot Plate 4080 Leg Extrusion 750mm 29 1 2 CRP4896 Assembly Instructions Ver...

Page 19: ...indicated Assembly Note Adjust the leveling feet to approximately the same heights during this step After machine assembly final adjustments will be made in the table leveling procedure CRP4896 Assem...

Page 20: ...ssembly 1 1 3 1 Use a section of 1370mm 53 15 16 Leg Crossmember Extrusion to join two of the 750mm 29 1 2 Leg Extrusion sections CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts L...

Page 21: ...1 1 3 2 Position the leg crossmember 165mm 6 1 2 from the bottom of the leg as indicated 165mm 6 1 2 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 22: ...teners M6 Ball End Allen Wrench Assembly Note For tightening the anchor fasteners an M6 ball end allen wrench is required An M6 ball end driver attachment for a drill or impact driver can make assembl...

Page 23: ...nstall M8 bolts through the gusset as indicated partially threading on the T Nuts M8 Roll in T Nut M8 x 14mm Hex Cap Bolt CRP813 01 Leg Kit Gusset CRP4896 Assembly Instructions Version 2018Q3 3 2018 C...

Page 24: ...ted and partially tighten the M8 bolts Flush with top of leg extrusion Assembly Note The top of the gusset should be roughly flush with the top of the extrusion CRP4896 Assembly Instructions Version 2...

Page 25: ...e leg assembly as indicated 90mm 3 1 2 Assembly Note One gusset should be lowered to the dimension shown to accommodate the electronics mounting bar CRP4896 Assembly Instructions Version 2018Q3 3 2018...

Page 26: ...maining gussets and extrusion sections in the indicated configuration Assembly Note Install two gussets in the lowered position as indicated by the Red Arrows CRP4896 Assembly Instructions Version 201...

Page 27: ...Installation 1 1 5 1 On the indicated gussets install M8 bolts and partially thread on the T Nuts M8 x 14mm Hex Cap Screw M8 Roll in T Nut CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Route...

Page 28: ...lowered gussets Allow room for the 1080mm 42 1 2 Electronics Bar Extrusion to slide on the lower gussets 4080 Electronics Bar Extrusion 1080mm 42 1 2 CRP4896 Assembly Instructions Version 2018Q3 3 20...

Page 29: ...1 5 3 Slide the electronics bar onto the gussets leaving space between it and the leg extrusions as indicated CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserv...

Page 30: ...e assembled anchor fasteners into the leg extrusions positioning them above and below the electronics bar as indicated CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Righ...

Page 31: ...1 1 5 5 With the electronics bar flush against the leg extrusion insert the anchor fasteners CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 32: ...1 5 6 Complete this process on both sides of the electronics bar Tighten all electronics bar anchor fasteners CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserv...

Page 33: ...able Frame Assembly with Leg Kit Section Note Skip this section if you are not using a CNC Router Parts leg kit CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Rese...

Page 34: ...CRP813 00 LEGSET HW BAG 12 M8 x 14mm Hex Cap Screw 12 M8 Roll in T Nuts 1 TS M8 16K FN 112 M8 x 16mm T Stud 112 M8 Hex Flange Nut The following tools will be used in this section 6mm Ball End Allen Wr...

Page 35: ...allation 1 2 1 1 Slide the two 2743mm 108 1545 Table Extrusions on to the leg assemblies as indicated 1545 Table Extrusion 2743mm 108 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Par...

Page 36: ...the frame extrusion flush with the legs as indicated Fully tighten the anchor fasteners attaching the frame extrusions to the legs CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts...

Page 37: ...nuts on to M8 T Studs through each slot in the corner bracket Repeat this procedure to assemble 28 corner brackets M8 x 16mm T Stud M8 Hex Flange Nut Inside Corner Bracket CRP4896 Assembly Instructio...

Page 38: ...Assemble eight total crossmembers six of these using four corner brackets as indicated QTY 1 QTY 6 QTY 1 1530 Extrusion 1372mm 54 Assembly Note Ensure the corner brackets are flush with the ends of t...

Page 39: ...mber with four corner brackets onto the table extrusion Assembly Note Use the lower two slots on the table extrusion as indicated CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts L...

Page 40: ...with the remaining crossmembers Assembly Note Install the crossmembers with the corner brackets in the correct positions as indicated CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Pa...

Page 41: ...center Repeat this process to position the remaining two crossmembers Front of Machine 400mm 15 3 4 362mm 14 1 4 Assembly Note Measure at both ends of the crossmember to ensure they are parallel The...

Page 42: ...ts that attach to the table crossmembers install two Roll in T Nuts to the bottom of the crossmember extrusion as indicated M8 Roll in T Nut CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Rou...

Page 45: ...nts are within 1 8 or less of each other After squaring the table tighten all corner bracket and leg gusset fasteners MEASURE Assembly Note Position of the corner brackets and leg gussets may need to...

Page 46: ...Table Frame Assembly without Leg Kit Section Note Skip this section if you are using a CNC Router Parts leg kit CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Rese...

Page 47: ...108 8 1530 Table Crossmember Extrusion 1372mm 54 28 Inside Corner Bracket 1 TS M8 16K FN 112 M8 x 16mm T Stud 112 M8 Hex Flange Nut The following tools will be used in this section 13mm Combination W...

Page 48: ...nuts on to M8 T Studs through each slot in the corner bracket Repeat this procedure to assemble 28 corner brackets M8 x 16mm T Stud M8 Hex Flange Nut Inside Corner Bracket CRP4896 Assembly Instructio...

Page 49: ...Assemble eight total crossmembers six of these using four corner brackets as indicated QTY 1 QTY 6 QTY 1 1530 Extrusion 1372mm 54 Assembly Note Ensure the corner brackets are flush with the ends of t...

Page 50: ...on to the 2743mm 108 1545 Table Extrusions as indicated 1545 Table Extrusion 2743mm 108 Assembly Note Use the lower two slots on the table extrusion as indicated CRP4896 Assembly Instructions Version...

Page 51: ...with the remaining crossmembers Assembly Note Install the crossmembers with the corner brackets in the correct positions as indicated CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Pa...

Page 52: ...enter to center Repeat this process to position the remaining two crossmembers 400mm 15 3 4 362mm 14 1 4 Assembly Note Measure at both ends of the crossmember to ensure they are parallel The last two...

Page 53: ...wo measurements are within 1 8 or less of each other After squaring the table tighten all corner bracket fasteners MEASURE Assembly Note Adjustment in the position of the corner brackets will assist i...

Page 54: ...ails and Gear Rack Section Note The remaining sections are applicable both with or without a CNC Router Parts leg kit CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Right...

Page 55: ...ead Cap Screw 8 5 16 18 x 1 Hex Cap Screw 1 TS M8 16K FN 36 M8 x 16mm T Stud 36 M8 Hex Flange Nut 1 CRP202 00C LF 18 Rack Clamp 36 M8 Hex Jam Nut 36 M8 x 23mm T Stud The following tools will be used i...

Page 56: ...tall fasteners into a 2743mm 108 Steel Rail as indicated partially threading on the M8 nuts Steel Rail 2743mm 108 M8 x 16mm T Stud M8 Hex Flange Nut CRP4896 Assembly Instructions Version 2018Q3 3 2018...

Page 59: ...n the M8 nuts on each steel rail Assembly Note Position the steel rails so the ends are flush with the table extrusion as indicated CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts...

Page 60: ...Rack under one of the steel rails as indicated Clamp the gear racks against the table extrusion Gear Rack 1320mm 52 Assembly Note See the next step for positioning of the clamps CRP4896 Assembly Inst...

Page 61: ...table extrusion Tighten the M8 nuts fastening this steel rail to the table extrusion Assembly Note Ensure the clamping surface is in contact with both the gear rack and steel rails CRP4896 Assembly In...

Page 62: ...peat this process to align the second steel rail Tighten the M8 nuts fastening this steel rail to the table extrusion CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Right...

Page 63: ...e 18 rack clamps as indicated Partially thread on the jam nuts to allow installation on the table extrusion M8 x 23mm T Stud M8 Hex Jam Nut Rack Clamp CRP4896 Assembly Instructions Version 2018Q3 3 20...

Page 64: ...ps into the table extrusion as indicated Repeat this process on both sides Assembly Note Install the rack clamps in the middle slot of the table extrusion CRP4896 Assembly Instructions Version 2018Q3...

Page 65: ...13mm 1 2 from the back edge of the table extrusion Partially tighten the rack clamps fasteners Gear Rack 1320mm 52 13mm 1 2 Assembly Note Ensure the teeth of the gear rack are facing downwards CRP4896...

Page 66: ...clamps flush with the gear rack as indicated by the Red Arrows Space the remaining rack clamps 245mm 9 5 8 apart as indicated 245mm 9 5 8 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Route...

Page 67: ...ghten the rack clamp M8 jam nuts and then remove the clamps Repeat this process to install the gear rack on the other side of the table Assembly Note The gear rack for the gantry can be used for this...

Page 68: ...on 1 4 4 1 Assemble four table bumpers as indicated 10 32 Hex Nut 10 32 Flat Washer Bumper 10 32 x 1 Socket Head Cap Screw Bumper Plate CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router P...

Page 69: ...1 4 4 2 Fasten an assembled table bumper to end of table extrusion as indicated 5 16 18 x 1 Hex Cap Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 73: ...101 00 FAST 17 2 16 5 16 Split Lock Washer 16 Roller Bearing 8 M8 x 20mm Hex Cap Screw 8 M8 x 30mm Hex Cap Screw 8 M8 Hex Nut 8 1 4 20 Set Screw The following tools will be used in this section 13mm C...

Page 74: ...d and tighten fasteners 5 16 Split Lock Washer Extended Linear Carriage Roller Bearing M8 x 20mm Hex Cap Screw Assembly Note In the correct orientation the nut slots will be located on the back side o...

Page 75: ...he nuts slots as shown M8 Hex Jam Nut 5 16 Split Lock Washer Roller Bearing M8 x 30mm Hex Cap Screw Assembly Note Position the M8 x 30mm Hex Cap Bolts in the lowest possible position within the slots...

Page 76: ...y thread in 1 4 20 set screws as indicated Repeat this process to assemble four extended linear carriages 1 4 20 Set Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All...

Page 77: ...tion the two assembled linear carriages on one of the steel rails as indicated Assembly Note Position the linear carriages with the set screws facing down CRP4896 Assembly Instructions Version 2018Q3...

Page 78: ...bring the lower roller bearings in contact with the steel rail Assembly Note Ensure the horizontal roller bearings are in contact with the edges of the steel rails CRP4896 Assembly Instructions Versio...

Page 79: ...If the linear carriage does not move freely on the steel rail adjust the set screw When properly adjusted the linear carriages will have no vertical movement and freely slide along the steel rail Whi...

Page 80: ...2 1 2 4 Repeat the previous steps to install and adjust the linear carriages on the other steel rail CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 82: ...3 8 16 x 3 4 Hex Cap Screw 1 CRP120 00 FAST 17 2 8 1 4 20 x 3 8 Hex Cap Screw 16 3 8 Flat Washer 16 M8 x 35mm T Stud 16 M8 Hex Nut The following tools will be used in this section 7 16 Combination Wre...

Page 83: ...1 Install strip brush plates as indicated Repeat this step for both gantry risers Gantry Riser Strip Brush Plate 1 4 20 x 3 8 Hex Cap Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Rou...

Page 84: ...2 1 Position gantry riser on linear carriages as indicated Insert and partially tighten fasteners 3 8 Flat Washer 3 8 16 x 3 4 Hex Cap Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Ro...

Page 85: ...arriages to the steel rail as indicated Position the clamps with the clamping surface centered vertically on the linear carriages CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts L...

Page 86: ...ith the linear carriages as indicated Progressively tighten the 3 8 16 fasteners alternating sides to secure the gantry riser to the linear carriages Remove clamps CRP4896 Assembly Instructions Versio...

Page 88: ...5 Install fasteners on gantry riser as indicated partially threading on M8 hex nuts M8 Hex Nut M8 x 35mm T Stud CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Res...

Page 93: ...n 1 3060 Gantry Extrusion 1537mm 60 1 2 1 CRP120 00 FAST 17 2 4 M8 x 16mm T Stud 4 M8 Hex Nut The following tools will be used in this section 13mm Combination Wrench 2 Clamp Tape Measure CRP4896 Asse...

Page 94: ...3 1 1 Extrusion Installation 3 1 1 1 Position the gantry risers at front of machine as indicated CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 95: ...Use clamps to temporarily secure the gantry extrusion to the gantry risers 3060 Gantry Extrusion 1537mm 60 1 2 Assembly Note See the next step for positioning of the gantry extrusion and clamps CRP48...

Page 96: ...ry risers as indicated Center the gantry extrusion positioning the end of the extrusion approximately 32mm 1 1 4 from the gantry riser 32mm 1 1 4 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CN...

Page 97: ...sert the T Studs into gantry extrusion Assembly Note The gantry riser and clamps are hidden for illustrative purposes CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Right...

Page 98: ...1 1 5 Rotate all T Studs 90 to hold gantry extrusion Partially tighten the M8 nuts and then remove the clamps CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserv...

Page 99: ...try riser as indicated Tighten all fasteners attaching gantry extrusion to gantry riser Utilize this process for both gantry risers M8 x 16mm T Stud M8 Hex Nut CRP4896 Assembly Instructions Version 20...

Page 100: ...Gantry Alignment 3 1 2 1 Move the gantry forward until the linear carriages are touching the bumpers as indicated CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Re...

Page 101: ...mpers on one side measure the distance between the linear carriage and bumper as indicated If this measurement is roughly 3mm 1 8 or less skip to Section 3 2 CRP4896 Assembly Instructions Version 2018...

Page 102: ...antry riser as indicated in the above gure A piece of aluminum foil is recommended if shim stock is not available The aluminum foil can be folded to achieve different thicknesses Shimming in this mann...

Page 104: ...M8 Hex Flange Nut 1 CRP130 05 00 5 Rail Clamp 10 M8 x 23mm T Stud 10 M8 Hex Flange Nut 1 CRP202 00C LF 5 Rack Clamp 10 M8 Hex Jam Nut 10 M8 x 23mm T Stud The following tools will be used in this sect...

Page 105: ...all fasteners into a 1524mm 60 Steel Rail as indicated partially threading on the M8 nuts Steel Rail 1524mm 60 M8 x 16mm T Stud M8 Hex Flange Nut CRP4896 Assembly Instructions Version 2018Q3 3 2018 CN...

Page 107: ...rails into the gantry extrusion as indicated Assembly Note The steel rails will be installed in the upper and lower slots on the front of the gantry extrusion CRP4896 Assembly Instructions Version 20...

Page 108: ...2 2 2 Position the steel rails approximately 6mm 1 4 from end of the gantry extrusion as indicated 6mm 1 4 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 109: ...emble five rail clamps as indicated partially threading on the hex nuts M8 x 23mm T Stud Rail Clamp M8 Hex Flange Nut CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Right...

Page 111: ...ith the steel rails as indicated Space the remaining rail clamps 335mm 13 1 8 apart as indicated Partially tighten the rail clamp fasteners 335mm 13 1 8 CRP4896 Assembly Instructions Version 2018Q3 3...

Page 113: ...While clamped tighten all fasteners securing the steel rails and rail clamps to the gantry extrusion Remove clamps CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights R...

Page 114: ...e five rack clamps as indicated Partially thread the jam nuts to allow installation on the gantry extrusion M8 x 23mm T Stud M8 Hex Jam Nut Rack Clamp CRP4896 Assembly Instructions Version 2018Q3 3 20...

Page 115: ...extrusion as indicated Assembly Note Ensure the rack clamps are oriented as shown and installed in the rear slot on the top of the gantry extrusion CRP4896 Assembly Instructions Version 2018Q3 3 2018...

Page 116: ...gear rack 25mm 1 from the right edge of the gantry extrusion Gear Rack 1320mm 52 25mm 1 Assembly Note Ensure the teeth of the gear rack are facing towards the rear of the machine CRP4896 Assembly Ins...

Page 117: ...amps flush with the ends of the gear rack as indicated Red Arrows Space the remaining rack clamps 235mm 9 1 4 apart as indicated 235mm 9 1 4 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Rou...

Page 118: ...2 3 5 Tighten the rack clamp fasteners while applying pressure on the gear rack in the indicated direction CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 120: ...r Plate 2 10 32 Flat Washer 4 5 16 18 x 1 Hex Cap Screw 2 10 32 Hex Nut 2 10 32 x 1 Socket Head Cap Screw The following tools will be used in this section 5 32 Allen Wrench 1 2 Combination Wrench 3 8...

Page 121: ...ly 3 3 1 1 Assemble one gantry bumper as indicated 10 32 x 1 Socket Head Cap Screw Bumper 10 32 Washer 10 32 Hex Nut CRP131 01 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC...

Page 122: ...10 32 Hex Nut 10 32 Washer CRP131 01 Bumper 10 32 x 1 Socket Head Cap Screw Assembly Note Ensure the two gantry bumpers are assembled in mirrored configurations CRP4896 Assembly Instructions Version 2...

Page 123: ...Installation 3 3 2 1 Install the first assembled bumper on the gantry extrusion as indicated 5 16 18 x 1 Hex Cap Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rig...

Page 124: ...3 3 2 2 Repeat process with the other assembled bumper on the opposite side of the gantry CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 126: ...Hex Cap Screw 2 CRP101 00 FAST 17 2 8 5 16 Split Lock Washer 8 Roller Bearing 4 M8 x 20mm Hex Cap Screw 4 M8 x 30mm Hex Cap Screw 4 M8 Hex Nut 4 1 4 20 Set Screw The following tools will be used in th...

Page 127: ...e Assembly 3 4 1 1 Assemble two linear carriages Assembly Note Refer to Section 2 1 1 for linear carriage assembly instructions CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC...

Page 128: ...cated Ensure the linear carriage is in the correct orientation with the set screws facing towards the back of the gantry Assembly Note Refer to the procedure in Section 2 1 2 for installing the linear...

Page 129: ...Z Adapter Plate to the upper linear carriage as indicated Partially tighten the 3 8 16 fasteners CRP130 07 3 8 16 x 3 4 Hex Cap Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Pa...

Page 130: ...ed Thread in 3 8 16 fasteners to hold the linear carriage in position 3 8 16 3 4 Hex Cap Screw Assembly Note Refer to the procedure in Section 2 1 2 for installing the linear carriage CRP4896 Assembly...

Page 131: ...rs to secure the Gantry to Z Adapter Plate to the lower linear carriage Remove clamps Assembly Note Ensure top of Gantry to Z Adapter Plate is flush with the top of the upper linear carriage CRP4896 A...

Page 133: ...ack and Pinion Assembly NEMA 23 Section Note Skip to Section 4 2 if you are using a NEMA 34 electronics package CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Rese...

Page 134: ...NEMA 23 Standard Drive Spindle 3 CRP201 00 FAST 02 17 2 3 3 8 Washer 3 1 x 0 5 Shoulder Bolt 3 NEMA 23 R P Drive Belt 12 10 32 x 5 8 Socket Head Cap Screw 12 10 32 Hex Nut The following tools will be...

Page 135: ...stall motor pulley on motor shaft as indicated NEMA 23 Stepper Motor Motor Pulley Assembly Note Ensure keyway is fully seated in slot on motor shaft to allow easy installation of the motor pulley CRP4...

Page 136: ...4 1 1 2 Position motor pulley to dimension shown Tighten indicated set screws Red Arrows 25mm 1 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 137: ...Spindle 1 0 x 0 5 Shoulder Bolt NEMA 23 R P Drive Plate Assembly Note Ensure the drive spindle is installed on the correct side of the drive plate The spindle will be on the same side as the recessed...

Page 139: ...4 1 2 3 Install drive belt on motor pulley and drive spindle as indicated NEMA 23 R P Drive Belt CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 141: ...10 32 x 5 8 Socket Head Cap Screw 10 32 Hex Nut Assembly Note Do not tighten these fasteners prior to adjusting the belt tension in the following step CRP4896 Assembly Instructions Version 2018Q3 3 20...

Page 142: ...y applying pressure to motor in the indicated direction Keep this pressure on the motor and tighten the 10 32 x 5 8 motor screws CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LL...

Page 143: ...ess to assemble three R P Assemblies Assembly Note Orient each motor with the cables in the position indicated by the red arrows CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LL...

Page 144: ...ack and Pinion Assembly NEMA 34 Assembly Note Skip to Section 4 3 if you are using a NEMA 23 electronics package CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Res...

Page 145: ...MA 34 Standard Drive Spindle 3 CRP301 00 FAST 17 2 3 0 020 Shim 3 1 25 x 0 5 Shoulder Bolt 3 NEMA 34 R P Drive Belt 12 1 4 20 x 3 4 Socket Head Cap Screw 12 1 4 20 Hex Nut The following tools will be...

Page 146: ...Install motor pulley on motor shaft as indicated NEMA 34 Stepper Motor Motor Pulley Assembly Note Ensure keyway is fully seated in slot on motor shaft to allow easy installation of motor pulley CRP489...

Page 147: ...4 2 1 2 Position motor pulley to dimension shown Tighten set screws as indicated Red Arrows 27mm 1 1 16 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 148: ...ive Spindle 1 25 x 0 5 Shoulder Bolt NEMA 34 R P Drive Plate Assembly Note Ensure the drive spindle is installed on the correct side of the drive plate The spindle will be installed on the recessed po...

Page 150: ...4 2 2 3 Install drive belt on motor pulley and drive spindle as indicated NEMA 34 R P Drive Belt CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 152: ...4 20 x 3 4 Socket Head Cap Screw 1 4 20 Hex Nut Assembly Note Do not tighten these fasteners prior to adjusting the belt tension in the following step CRP4896 Assembly Instructions Version 2018Q3 3 2...

Page 153: ...y applying pressure to motor in the indicated direction Keep this pressure on the motor and tighten the 10 32 x 5 8 motor screws CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LL...

Page 154: ...ess to assemble three R P Assemblies Assembly Note Orient each motor with the cables in the position indicated by the red arrows CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LL...

Page 156: ...r Bolt Shim 3 3 4 x 1 2 Shoulder Bolt 3 CRP201 00 TEN 17 2 3 M8 x 10mm Hex Cap Screw 3 M6 x 12mm Flat Head Screw 3 R P Tensioner Bracket 3 R P Tension Post 3 M8 x 100mm Socket Head Cap Screw 6 M8 Flat...

Page 157: ...Note For NEMA 23 applications continue to Section 4 3 1 Section Note For NEMA 34 applications skip to Section 4 3 2 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights...

Page 158: ...NEMA 23 Assembly Note In the following steps use the appropriate R P Assembly to position the motor cables as indicated by the red arrows CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Route...

Page 159: ...1 1 Attach an R P Assembly to the linear carriage as indicated 0 005 Shoulder Bolt Shim 1 2 x 1 2 Shoulder Bolt CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Rese...

Page 160: ...side of the machine Assembly Note When installing R P Assemblies ensure correct orientation with the drive spindles towards the rear of the machine CRP4896 Assembly Instructions Version 2018Q3 3 2018...

Page 161: ...antry s top linear carriage as indicated Shoulder Bolt Shim 1 2 x 1 2 Shoulder Bolt Section Note Now skip to Section 4 3 3 to install the R P Tensioners CRP4896 Assembly Instructions Version 2018Q3 3...

Page 162: ...NEMA 34 Assembly Note In the following steps use the appropriate R P Assembly to position the motor cables as indicated by the red arrows CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Route...

Page 163: ...2 1 Attach an R P Assembly to the linear carriage as indicated 0 005 Shoulder Bolt Shim 3 4 x 1 2 Shoulder Bolt CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Rese...

Page 164: ...side of the machine Assembly Note When installing R P Assemblies ensure correct orientation with the drive spindles towards the rear of the machine CRP4896 Assembly Instructions Version 2018Q3 3 2018...

Page 165: ...the third R P Assembly to the gantry s top linear carriage as indicated 0 005 Shoulder Bolt Shim 3 4 x 1 2 Shoulder Bolt CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All R...

Page 166: ...3 R P Tensioner Installation Section Note This section is applicable to both NEMA 23 and NEMA 34 applications CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reser...

Page 167: ...nd Tension Post as indicated Partially tighten fasteners R P Tensioner Bracket R P Tension Post M8 x 10mm Hex Cap Screw M6 x 12mm Flat Head Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CN...

Page 168: ...icated and hand tighten Tighten R P Tension Bracket M8 x 10mm fastener M8 Flat Washer Die Spring M8 Flat Washer M8 x 100mm Socket Head Cap Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC...

Page 169: ...3 Partially remove the tension screw as indicated Tighten R P Tension Post fastener indicated by the red arrow CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Rese...

Page 170: ...nd tighten tension screw until finger tight Set initial R P tension by tightening tension bolt three additional turns CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Right...

Page 173: ...1 NEMA 23 Stepper Motor NEMA 23 Applications 1 CRP840 00 FAST 4 M5 x 10mm Socket Head Cap Screw NEMA 34 applications 1 NEMA 34 Stepper Motor NEMA 34 Applications 1 CRP840 00 FAST 4 M6 x 16mm Socket H...

Page 175: ...1 1 Rotate Oldham coupler clockwise to position moving assembly at top of Z Axis as indicated Moving Assembly CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reser...

Page 176: ...5 1 1 2 Install Z Axis on Gantry to Z adapter plate as indicated M8 x 25mm Flat Head Socket Cap Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 177: ...ue to Section 5 2 1 if you are using a NEMA 23 electronics package Section Note Skip to Section 5 2 2 if you are using a NEMA 34 electronics package CRP4896 Assembly Instructions Version 2018Q3 3 2018...

Page 178: ...5 2 1 1 Install motor half of Oldham coupler on motor shaft as indicated NEMA 23 Stepper Motor Oldham Coupler Motor Half CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Ri...

Page 180: ...s as indicated M5 x 10mm Socket Head Cap Screw Assembly Note Align motor half of Oldham coupler with Oldham coupler on Z Axis ACME screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router...

Page 181: ...key from motor shaft Install motor half of Oldham coupler on motor shaft as indicated NEMA 34 Stepper Motor Oldham Coupler Motor Half CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Pa...

Page 183: ...s as indicated M6 x 16mm Socket Head Cap Screw Assembly Note Align motor half of Oldham coupler with Oldham coupler on Z Axis ACME screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router...

Page 185: ...6 1 Table Cable Track Section Note The leg kit is not shown in some figures for illustrative purposes CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 186: ...m Button Head Cap Screw 16 M8 Hex Flange Nut 1 CT FAST 17 2 1 5 16 18 x 5 Hex Cap Screw 5 M8 Washer 4 5 16 18 Hex Jam Nut 2 M5 x 16mm Flat Head Cap Screw 2 M5 Hex Nut 2 M5 Flat Washer The following to...

Page 187: ...allation 6 1 1 1 At each indicated location install two M8 x 16mm T Studs into the lower slot of the table extrusion M8 x 16mm T Stud CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Par...

Page 188: ...n in the previous step install a Cable Tray Bracket as indicated Partially tighten fasteners Cable Tray Bracket M8 Hex Flange Nut CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts L...

Page 189: ...3 Position the cable tray brackets to the dimensions shown 184mm 7 1 4 736mm 29 203mm 8 736mm 29 Back of Machine CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Res...

Page 190: ...cable track trays to the brackets as indicated M8 Hex Flange Nut QT40x125B Cable Track Tray M8 x 16mm Button Head Cap Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC Al...

Page 192: ...1 2 Cable Track Installation 6 1 2 1 Position 75mm Cable Track Section as indicated 75mm Cable Track Section CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserve...

Page 193: ...e track to gantry extrusion as indicated 75mm Cable Track Section M8 Flat Washer 5 16 18 Hex Jam Nut 5 16 18 x 5 Hex Cap Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC...

Page 194: ...cable track s horizontal offset can be adjusted with the 5 16 18 x 5 hex cap screw Tighten the indicated jam nut following adjustment CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Par...

Page 195: ...h cable track to the cable track tray in the position indicated M5 Hex Nut M5 Flat Washer M5 x 16mm Flat Head Cap Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rig...

Page 197: ...d 4 M8 Hex Flange Nut 1 CT FAST 17 2 2 M8 Roll In T Nut 2 40 Series Anchor Fastener 2 M8 x 30mm Socket Head Cap Screw 2 M5 Roll In T Nut 4 M5 x 16mm Flat Head Cap Screw 2 M5 Hex Nut 2 M5 Flat Washer T...

Page 198: ...rack Tray Installation 6 2 1 1 Insert four T Studs into the bottom slot on the gantry extrusion as indicated TS M8 16 3 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rig...

Page 199: ...ach the gantry Cable Track Tray as indicated Partially tighten fasteners QT40x125B Cable Track Tray M8 Hex Flange Nut CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Right...

Page 200: ...6 2 1 3 Position cable track tray to dimension shown and tighten cable track tray fasteners 38mm 1 1 2 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 201: ...T Nuts into the back of Z Axis as indicated M8 Roll in T Nut Assembly Note Take care when installing Roll in T Nuts to prevent them from sliding down the extrusion slot CRP4896 Assembly Instructions...

Page 202: ...6 2 2 2 Assemble anchor fasteners as indicated 40 Series Anchor Fastener M8 x 30mm Socket Head Cap Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 203: ...2 3 Slide anchor fasteners into the 240mm 9 7 16 4040 CT Extrusion as indicated 4040 CT Extrusion 240mm 9 7 16 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reser...

Page 204: ...osition the CT extrusion 54mm 2 1 8 from the top of the Z Axis as indicated Tighten the anchor fasteners 54mm 2 1 8 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights...

Page 205: ...Cable Track Installation 6 2 3 1 Slide two M5 Roll in T Nuts into the CT extrusion as indicated M5 Roll in T Nut CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Res...

Page 207: ...d Cap Screw Assembly Note Begin with the Cable Track flush with the end of the CT extrusion as shown This position can be adjusted to provide adequate clearance during machine operation CRP4896 Assemb...

Page 208: ...n cable track to the cable track tray in the indicated position M5 Hex Nut M5 Flat Washer M5 x 16mm Flat Head Cap Screw CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rig...

Page 209: ...hese diagrams will help insure compatibility with the XML les we provide If you purchased only a 4 sensor homing kit you will omit the Y and X sensors This video explains how to install our Plug and P...

Page 210: ...7 1 1 1 This figure depicts the appropriate axes and sign convention to correspond with CNC Router Parts XML files Y X Y Z Z X CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC...

Page 211: ...7 1 1 2 Y Motor Slaved Motor Y Switch Y Switch Slaved Switch X Switch X Switch X Motor Z Switch Z Motor CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserved...

Page 212: ...ion and Table Cable Track X Switch Through Gantry Extrusion and Table Cable Track X Motor Through Gantry Cable Track and Table Cable Track Z Motor Through Gantry Cable Track and Table Cable Track Z Sw...

Page 214: ...route cables through the cable track use a screwdriver to lift open the individual cable track sections as indicated CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Right...

Page 215: ...nclosure Installation Section Note Continue with this section if you purchased a Plug and Play Electronics Kit and or a VFD CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All...

Page 216: ...stem 1 CRP450 00E Plug and Play Spindle VFD System 1 CRP913 00 ELCBAR HW BAG 6 M8 Roll In T Nut 6 M8 x 25mm Set Screw 6 M8 Hex Flange Nut The following tools will be used in this section 4mm Allen Wre...

Page 217: ...lectronics enclosures to leg kit as indicated CRP450 00E M8 Roll in T Nut M8 x 25mm Set Screw CRP800 00E M8 Hex Flange Nut CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All...

Page 218: ...communicate with your machine controller Continue to the Downloads and Links section for more information Provided with your CNC Machine Kit are the fasteners and hardware to install a spoil board Co...

Page 219: ...luded with your CNC Machine Kit Visit our Design and Make Project Series at www cncrouterparts com cnc spoilboard p 425 html for project files and instructions to create your own spoil board CRP4896 A...

Page 220: ...p Screw 8 M8 Roll in T Nut 8 M8 x 20mm Button Head Cap Screw 8 M8 Hex Nut 1 CRP816 00 4896 Spoil Board Fastener Kit 35 M8 x 16mm Button Head Cap Screw 35 M8 Roll in T Nut The following tools will be u...

Page 221: ...indicated Partially tighten the fasteners FRONT of machine M8 Roll in T Nut 6036 Gusset M8 x 16mm Button Head Cap Screw Assembly Note Use the upper t slot on the front of the extrusion CRP4896 Assembl...

Page 223: ...ition the outer gussets 114mm 4 1 2 from the outside edge of the table extrusion as indicated 114mm 4 1 2 114mm 4 1 2 CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Right...

Page 225: ...1 5 Ensure the top of the gussets are flush with the top of the extrusion Fully tighten the gusset fasteners CRP4896 Assembly Instructions Version 2018Q3 3 2018 CNC Router Parts LLC All Rights Reserv...

Page 226: ...poil board to the table crossmembers use the M8 x 16mm Button Head Cap Screws and M8 Roll in T Nuts BACK of Machine Spoil Board Not Included M8 Roll in T Nut M8 x 16mm Button Head Cap Screw CRP4896 As...

Page 227: ...s on the front of the machine use the M8 x 20mm Button Head Cap Screws and M8 Hex Nuts Spoil Board Not Included M8 Hex Nut M8 x 20mm Button Head Cap Screw CRP4896 Assembly Instructions Version 2018Q3...

Page 228: ...ware setup guide p 286 html To calibrate and tune your CNC machine see our Leveling Squaring and Tramming Instructions http www cncrouterparts com leveling squaring and tramming your cnc machine p 438...

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CNC Router Parts CRP4896, Assembly Instructions Manual

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