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MODEL CMA-181GW INSTALLATION & OPERATION MANUAL Rev. 1.00                                   

Page 

2.2. 

Receiving and Installation 

The glasswasher is shipped from the factory in a corrugated box on a wooden pallet.  The 
installation guidelines give a systematic procedure for setting up the machine. 

Start by removing the packaging material.  Unwrap the machine and check for the following 
component parts: 

The Wash Tank Scrap Screen is shipped inside the wash cavity of the machine. This screen must 
be in place during operation.  It has been designed to perform two basic functions: 

1.  Strain water that is circulating through the spray arms and pump assembly. 

2.  A basket to catch broken glass, or heavy solids that may plug the impeller. 

Set the machine in place, and level from side-to-side and front-to-back. 

 

2.2.1.  Electrical

1

A 50-amp, single-phase 230 volt, 60 Hz dedicated circuit should be used to supply electrical 
energy to the CMA-181GW glasswasher (see specification sheet page 2). This system requires 
three power wires, which include a current carrying neutral.  An additional fourth wire must be 
provided for ground.  CMA and local codes require the CMA-181GW to be hardwired using #8 
AWG (90

°

C) copper wire (minimum).  Approximately 4-feet of ¾” flexible conduit with power leads 

(L-1, L-2, Neutral and Ground) extending out of the conduit are provided for easily connecting the 
power at installation.  The power connection must be located such that there is sufficient length of 
the flexible conduit remaining to permit the machine to be moved for cleaning. 

 

 

2.2.2.  Plumbing

2

The machine is equipped with a ½” NPT connection located at the lower left-hand corner (facing 
the back) of the machine.  A 140°F water line should be plumbed to this point (see specification 
sheet page 2). The water line used must be of sufficient length and flexibility to permit the 
machine to be moved for cleaning. 

 

Important: 

The supply water to the CMA-181GW must be a minimum of 140°F at 24 PSI (Pounds per 
Square Inch) with a 6 GPM (Gallons Per Minute) flow rate and 60 GPH (Gallons Per Hour) 
recovery rate. The pipe supplying the water must be ½” minimum.  The plumbing connection is 
located at the back of the machine.  (See specification sheet on page 2). 

 

This machine is equipped with Dema Valve and Dema Flow Disc which requires an 

unrestricted water supply line minimum of ½”. 

The CMA-181GW may be supplied with an optional drain pump for elevated drains.  For floor 
gravity drain applications the drain pump should not be used and a good commercial grade hose 
needs to be connected to the discharge side of the diverter valve (drain valve) and run to the floor 
drain. If a drain pump is used with a floor drain, the drain hose must rise 12 to 16” before 
dropping to the floor drain (to reduce any chance of the pump cavitations). 

Warning: 

 

 

If the water hardness is greater than 6 grains per gallon, a water softener is required to 

prevent damage to heating elements (scale build- up) and booster tank rinse flow restriction. 
Rinse flow restriction will cause the booster tank to expand and contract causing metal flex, which 
will eventually crack the tank. 

                                                      

1,2

All electrical and plumbing connections must be made by a qualified person who will comply with 

all available Federal, State, and Local Health, Electrical, Plumbing and Safety codes  

 

 

Summary of Contents for CMA-181GW

Page 1: ... MODELCMA 181GW INSTALLATION OPERATION Rev 1 00A 8 0 0 8 5 4 6 4 1 7 FAX 714 895 2141 C M A G L A S S W A S H E R S 1 2 7 0 0 K N O T T A V E N U E GARDEN GROVE CALIFORNIA 92841 Owner s Manual Keep with machine for reference ...

Page 2: ...penser 7 2 2 4 Safe Ttemp Feature 7 2 2 5 Booster Heater Setup 9 2 2 6 Installers Checklist 9 3 OPERATION 10 3 1 INITIAL SETUP 10 3 1 1 Dema Valve and Dema Flow Disc 10 3 1 2 Rinse and Wash Temperatures 10 3 1 3 Post Instructions 10 3 2 STARTUP PROCEDURES 10 3 3 OPERATING AND CLEANING INSTRUCTIONS 11 3 4 PREVENTIVE MAINTENANCE CHART 12 3 5 QUICK SERVICE GUIDE 13 3 6 TROUBLESHOOTING 14 4 PARTS KIT ...

Page 3: ...ET 1 27cm DRAIN CONNECTION 1 2 54cm RINSE PRESSURE SET 20 PSI 5 PSI 1 41 kg cm 2 CYCLE TEMPERATURES WASH F 150 F 160 F 65 5 C 71 C RINSE F 180 F 195 F 82 C 90 C FRAME DIMENSIONS DEPTH 25 63 5 cm WIDTH 24 60 96 cm HEIGHT 33 84 45 cm MAX CLEARANCE FOR GLASSWARE 11 1 4 28 6 cm ELECTRICAL RATING 208 VOLTS 1 PH 60 Hz 230 VOLTS 1 PH 60 Hz 33 AMPS 35 AMPS BOOSTER HEATER 5 3 kW 6 5 kW WASH PUMP MOTOR HP H...

Page 4: ...t the Instant Start Relay The Cam Timer motor continues to run for a total of 2 minutes at which time it switches OFF resetting the Cam Timer and waits for the next START command 2 The Cam Timer s third cam controls the Wash Pump The Wash Pump comes ON about 3 seconds into the Operational Cycle and continues to run for 94 seconds This 94 second period is the Wash Cycle 3 At the same time that the ...

Page 5: ...ycle the Safe T Temp sixth micro switch will pause cam timer assembly if the booster heater has not reached 180 degrees Machine will remain in wash cycle mode until 180 degree rinse temperature is reached and at this time the cam timer will advance automatically into the rinse cycle and dispense 180 degrees rinse water over the dishes ...

Page 6: ...ns how to install and set up the machine for use Requirements are given for plumbing wiring and space considerations These attributes of the machine are always taken into consideration by our well trained sales representatives prior to the order being placed In the manual guidance is also given for installation to ensure that the machine will be able to run at optimum conditions The Operation Sect...

Page 7: ...bing2 The machine is equipped with a NPT connection located at the lower left hand corner facing the back of the machine A 140 F water line should be plumbed to this point see specification sheet page 2 The water line used must be of sufficient length and flexibility to permit the machine to be moved for cleaning Important The supply water to the CMA 181GW must be a minimum of 140 F at 24 PSI Poun...

Page 8: ...s at a consistent minimum of 180 degrees How it works the SafeTtemp function operates off the 5 th cam labeled SafeTtemp on the timer assembly When the cam timer assembly completes the wash cycle and approaches the final rinse portion of the cycle the SafeTtemp micro switch will drop into the cam slot and pause cam timer assembly if the booster heater has not reached 180 degrees Machine will remai...

Page 9: ...n contactor and spade end to center terminal 5 th micro switch only from glasswasher harness to the motor 5 Connect white wire with male bullet connector from the kit to the white wire with female bullet connector coming from glasswasher harness stripped end to 21 NC on contactor and spade end to top terminal on 5 th micro switch HEATER CONTACTOR L1 L2 L3 A1 T1 T2 T3 A2 N C 21 22 Dishmachine harne...

Page 10: ...h Limit Switch which is located behind the thermostat behind the front kick panel 2 2 6 Installers Checklist Glasswasher checked for concealed damage Hot water supply is 140 F 60 C minimum Incoming water supply line is minimum Incoming water supply is 6 GPM minimum at 24 PSI Supply circuit breaker for machine is properly sized 50 amp Service voltage and phase type are correct to machine data plate...

Page 11: ...se This one adjustment controls both temperatures 1 Install wall chart and instruct machine operator on proper cleaning and operation of the CMA 181GW 3 2 Startup Procedures 1 Open the door of the machine and check that the scrap screen is in place and that the spray arms and end plugs are secure 2 Close the door of the machine and turn the Power switch to the ON position 3 Hold the fill button ab...

Page 12: ...Operation MODEL CMA 181GW INSTALLATION OPERATION MANUAL Rev 1 00 Page 11 3 3 Operating and Cleaning Instructions ...

Page 13: ...Operation MODEL CMA 181GW INSTALLATION OPERATION MANUAL Rev 1 00 Page 12 3 4 Preventive Maintenance Chart ...

Page 14: ...thermostat Incoming water temperature to booster heater below 140 F Adjust external water heater in the facility Loose lead connections Check and crimp connectors Pump motor not running Faulty 3 micro switch Replace micro switch Faulty contactor Replace contactor Faulty wash pump motor Replace wash pump motor Pump motor runs continuously Faulty 3 micro switch Replace micro switch Faulty contactor ...

Page 15: ...ective pump motor contactor Replace contactor Defective motor Replace motor Motor runs with door open Defective reed switch Replace reed switch Defective pump motor contactor Replace contactor Heater no heat High limit switch opened or defective Reset or replace switch Defective thermostat Replace thermostat Defective heater contactor Replace heater contactor Defective heater Replace heater Heater...

Page 16: ...ow rinse water pressure in PROBLEM column Limed up rinse arm spray nozzles De lime rinse arm nozzles No rinse water flow Defective water solenoid valve Replace water solenoid valve Defective Rinse Relay ice cube relay Replace ice cube relay Rinse water runs with door open Defective reed switch Replace reed switch Water overflows scrap tray onto floor Drain hose is kinked Un kink drain hose Drain h...

Page 17: ...es not drain machine Drain hose is kinked Un kink drain hose Defective drain fill switch Replace drain fill switch Defective drain valve Replace drain valve Cycle light does not light while cycle runs Defective cycle light Replace cycle light green Power light does not light but machine runs Defective power light Replace power light red Wash tank or final rinse temperature does not display Defecti...

Page 18: ...r Switch Start Momentary 1 15523 50 Rocker Switch Drain Fill 1 15524 00 Rocker Switch Power Maintained 1 00556 10 Reed Switch 1 03623 00 1 2 Vacuum Breaker Repair Kit Watts 1 00707 00 1 2 Water Solenoid Repair Kit J E 1 04113 00 L1X L1 C Drain Valve 120V 1 00206 30 Pump Seal Kit 1 13417 89 Heater Thermostat 1 17523 60 High Limit Switch 200 F 1 00411 00 Microswitch 1 03202 66 Thermocouple Control P...

Page 19: ...ire neutral ground and two 110v lines 220v single phase connection is required There is a six foot cord provided with the machine CMA recommends a minimum 50 amp dedicated circuit but you should consult your local building code requirements for proper breaker size 1 Booster heater Activating Adjusting the Booster Heater must 2 Once the booster has been connected the thermostat should be adjusted t...

Page 20: ...Electrical Diagram MODEL CMA 181GW INSTALLATION OPERATION MANUAL Rev 1 00 Page 19 6 Electrical Diagram 181GW ...

Page 21: ...Electrical Diagram MODEL CMA 181GW INSTALLATION OPERATION MANUAL Rev 1 00 Page 20 181GW ...

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