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General Warnings

WARNING

• The diameter of all tires on the vehicle must be equal; otherwise the four-wheel drive system will not

operate as intended and could result in severe personal injury or death. Never install tires of different
diameters on the vehicle.

• Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are

in place and are easy to read.

• For vehicles with cargo beds, remove all cargo (including accessories) before raising the bed or

servicing the vehicle. Ensure that the safety catch is securely engaged while bed is raised. Do not
Do not close bed until all persons are clear of cargo bed area. Keep hands clear of all crush areas.
Do not drop cargo bed; lower gently and keep entire body clear. Failure to heed this warning could
result in severe personal injury or death.

• Only trained technicians should service or repair the vehicle. Anyone doing even simple repairs or

service should have knowledge and experience in electrical and mechanical repair. The appropriate
instructions must be used when performing maintenance, service, or accessory installation.

• To avoid unintentionally starting the vehicle, disconnect battery and spark plug wires. See

Disconnecting the Battery – Gasoline Vehicle on page 11.

• Frame ground – Do not allow tools or other metal objects to contact frame when disconnecting battery

cables or other electrical wiring. Do not allow a positive wire to touch the vehicle frame, engine, or
any other metal component.

• Wear safety glasses or approved eye protection when servicing the vehicle. Wear a full face shield and

rubber gloves when working on or near batteries.

• Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the vehicle.

• Use insulated tools when working near batteries or electrical connections. Use extreme caution to

avoid shorting of components or wiring.

• When servicing the vehicle with part of the vehicle on jack stands, do not operate the engine with the

Forward/Reverse handle in either the FORWARD or REVERSE position. The four-wheel drive system
may engage any wheel(s), front or rear, depending on the mode selected (Figure 3, Page 12).

DISABLING THE VEHICLE

1.

Set the park brake.

2.

Turn the key switch OFF and remove the key.

3.

Place the Forward/Reverse control in the NEUTRAL position.

4.

In addition, chock the wheels if servicing or repairing the vehicle.

DISCONNECTING THE BATTERY – GASOLINE VEHICLES

1.

Disable the vehicle.

See Disabling the Vehicle on page 11.

2.

Disconnect the battery cables, negative (–) cable first, as shown

(Figure 2)

.

3.

Disconnect the spark plug wire(s) from the spark plug(s).

XRT 950 Gasoline Vehicle Owner’s Manual

Page 11

Summary of Contents for XRT 950 4x2

Page 1: ...XRT 950 Gasoline Vehicle Owner s Manual XRT 950 4x2 XRT 950 4x4 XRT 950 EX 4x4 Refer to back cover for applicable build code range...

Page 2: ......

Page 3: ...ight All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Club Car LLC The information contained in this docume...

Page 4: ...needs repairs or service we recommend that your local authorized Club Car representative perform them For the name and address of the Club Car representative nearest you logon to our web site at www c...

Page 5: ...n and Daily Safety Checklist 23 Driving Instructions 24 Bed Latch 27 Bed Locking Pin 28 Rear Shock Absorbers 29 Loading and Unloading Cargo 29 Vehicle Load Capacities 31 Towing with the Vehicle 32 Tra...

Page 6: ...Accessories 53 Subsequent Owner Registration 54 Vehicle Specifications 54 Warranties 57 Emissions Control 61 Page 4 XRT 950 Gasoline Vehicle Owner s Manual...

Page 7: ...country regulations and safety requirements CAUTION The fuel system and engine on your vehicle are designed and built to government emissions standards Tampering by dealers customers operators and use...

Page 8: ...lopes and unstable surfaces CCI 102961201 WARNING 3 6 2 4 1 5 1 101609401 Decal Crush Area Warning behind seat near cargo bed driver and passenger side 6 103619901 Decal Cab CO Warning with cab door k...

Page 9: ...ning on frame driver side 8 103878101 Decal Ground Warning on vehicle frame near battery 3 102460201 Decal Rotating Parts Warning on frame driver and passenger side 9 103878201 Decal Engine Governor A...

Page 10: ...ior to operating the vehicle all operators should seek safety training Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 WARNING STATE OF CALIFORNI...

Page 11: ...A DANGER indicates an immediate hazard that will result in severe personal injury or death The color associated with Danger is RED WARNING A WARNING indicates an immediate hazard that could result in...

Page 12: ...rim Failure to comply will result in death or serious injury WARNING The engine produces carbon monoxide which is a deadly odorless colorless gas that can quickly accumulate in an enclosed cab Do not...

Page 13: ...ery Gasoline Vehicle on page 11 Frame ground Do not allow tools or other metal objects to contact frame when disconnecting battery cables or other electrical wiring Do not allow a positive wire to tou...

Page 14: ...CID BATTERIES WARNING Lead acid batteries contain lead Pb other metals acids and other compounds If improperly handled they can contaminate both water and soil causing environmental damage and persona...

Page 15: ...all XRT 950 4x2 XRT 950 4x4 and XRT 950 EX 4x4 vehicles All operating procedures maintenance and regular servicing are identical unless otherwise noted 1 4 3 2 The terms front 1 left hand 2 right han...

Page 16: ...Figure 8 This number may be used to register the vehicle where required Build Code The build code is a five digit number that appears on the manufacturer s vehicle serial number decal Figure 7 The bu...

Page 17: ...ure 8 ROPS Serial Number Figure 9 Engine Serial Number Figure 10 Transaxle Serial Number Figure 11 1636 Figure 7 Vehicle Serial Number Location 2575 Figure 8 Vehicle PIN Number Location 1637 Figure 9...

Page 18: ...rward Reverse handle while the vehicle is in motion Engine must be at idle before shifting the Forward Reverse handle Failure to do so may result in injury to inattentive passengers and or damage to t...

Page 19: ...ounted on the instrument panel to the right of the steering column Figure 12 It has three positions OFF ON and START To start the vehicle place the Forward Reverse handle in the NEUTRAL position and t...

Page 20: ...the Forward Reverse handle See preceding WARNINGS and CAUTION This vehicle operates at a reduced speed in reverse ACCELERATOR PEDAL The accelerator pedal 1 is the pedal farthest to the right Figure 1...

Page 21: ...er half of the switch to engage the front wheel drive unit or push the lower half of the switch to disengage the unit The switch was designed to be used while the vehicle is in motion so momentum is n...

Page 22: ...ning light remains lit have a trained technician check the vehicle See following CAUTION CAUTION Failure to add oil immediately when the low oil warning light stays on may result in permanent engine d...

Page 23: ...b locks into the buckle Position the lap belt as low as possible on the hips not on the waist The retractor will lock the belt during a sudden stop A slow easy motion will allow the belt to extend and...

Page 24: ...lap while the vehicle is moving This vehicle is not designed to meet child seat compatibility requirements Children requiring a child safety seat must not ride on the vehicle Comply with state and lo...

Page 25: ...ng Instructions on page 48 Check fuel tank lines fuel cap pump and fuel filters for fuel leakage Hydraulic brakes Check fluid level Fill with DOT 5 brake fluid only See Brake Fluid Reservoir on page 4...

Page 26: ...the vehicle Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls and operating procedures No one under the age of 16 years should be allowed to drive the vehi...

Page 27: ...uld drive the vehicle without first being instructed in the proper operation and use of vehicle controls An experienced operator should accompany each first time driver on a test drive before allowing...

Page 28: ...in either the FORWARD or REVERSE position The four wheel drive system may engage any wheel s front or rear depending on the mode selected See Figure 3 The diameter of all tires on the vehicle must be...

Page 29: ...bed pull the bed latch handle upward to unlatch and lift the bed Raise the bed to the full up position To close the bed gently lower the bed until the latch engages and secures the bed in the down lo...

Page 30: ...DANGER and WARNING DANGER Use caution when working under bed Be sure bed is secured with locking pin Otherwise the bed could fall resulting in severe personal injury or death WARNING For vehicles with...

Page 31: ...in Reduce speed and avoid sudden stops when backing up Failure to do so may cause the vehicle to overturn or flip over backwards Do not exceed rated vehicle capacity Rated capacity is for level surfac...

Page 32: ...ore raising vehicle with a lift hoist or jack Avoid stopping on a hill when loaded If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warnin...

Page 33: ...ombination of the vehicle weight and the vehicle rated capacity The stated maximum gross vehicle weight must not be exceeded to maintain safe vehicle operation Maximum Gross Vehicle Combination Weight...

Page 34: ...ry Stay clear from the area between the tow vehicle and the towed vehicle or trailer Towing another vehicle or a trailer can have adverse effects on vehicle handling Be especially cautious when towing...

Page 35: ...orting on a trailer Remove any loose items prior to transporting on a trailer If the vehicle must be transported over long distances or on public highways it should be transported on an approved trail...

Page 36: ...fuel stabilizer such as Sta Bil Run the engine in a well ventilated area to allow treated fuel to replace untreated fuel in the carburetor 4 3 Turn the fuel shut off valve 1 to the closed OFF position...

Page 37: ...and the engine starts Turn the engine off See following NOTE NOTE Due to the oil added to the gasoline engine in preparation for storage the engine may smoke excessively for a short time when it is r...

Page 38: ...lear Failure to heed this warning could result in severe personal injury or death Do not work on vehicle powertrain or under cargo bed when it is loaded Turn fuel shut off valve to the closed OFF posi...

Page 39: ...afety Checklist See Pre Operation and Daily Safety Checklist on page 23 Performance Inspection See Performance Inspection on page 23 Daily service by owner Engine exhaust area Remove clean grass and d...

Page 40: ...r comes first Engine air intake system Clean pre cleaner and air filter element See Air Intake System on page 47 Check for leaks around gaskets fill plugs etc Adjust valve clearance See Briggs and Str...

Page 41: ...on page 44 Change every 50 hours of operation or semiannually whichever comes first Driveshafts and bearing blocks 2 Chassis Lube EP NLGI Grade 2 Change every 100 to 400 hours of operation or semiannu...

Page 42: ...eservoir diaphragm located in the cap should not have holes or other damage BRAKE FLUID Brake fluid level should be within 1 4 inch 6 mm from the top of the reservoir Figure 21 Also brake fluid should...

Page 43: ...Safe Level 3 Low Level 1 804 Figure 22 Engine Oil Level Check 818 Figure 23 Center Access Panel ENGINE OIL AND FILTER CHANGE Engine oil and oil filter should be changed after the first 5 to 8 hours of...

Page 44: ...bed 1 2 815 Figure 24 Engine Oil Drain Plug and Oil Filter Wrench Engine Oil Filter Change 1 Drain the engine oil See Engine Oil Draining on page 41 2 Place the oil drain pan under the engine oil filt...

Page 45: ...e Dow Corning BR2 Plus or equivalent or new engine oil to the rubber seal around the outside surface of the filter before attaching it to the oil filter port Figure 26 Install the new oil filter onto...

Page 46: ...replace components as necessary See following NOTE NOTE Wait five minutes after turning off the engine before removing the dipstick 3 Remove the dipstick and check the engine oil as a final step Repla...

Page 47: ...iscovered in the fluid or on the magnetic drain plug when changing the differential or transmission fluid These particles are normal and expected for the first few fluid changes This is a result of th...

Page 48: ...le through the fill plug dipstick hole 1 located on the top of the rear transaxle Figure 31 See Periodic Lubrication Schedule on page 39 Replace rear transaxle dipstick and tighten to 35 in lb 4 N m 2...

Page 49: ...emove the foam pre cleaner 3 and air filter cartridge 4 assembly to prevent debris from entering carburetor See following NOTE NOTE To clean foam pre cleaner separate it from cartridge and wash in liq...

Page 50: ...acuator valve 4 3 Install canister cap and secure with both tab locks 1 FUELING INSTRUCTIONS See General Warnings on page 10 DANGER Turn the key switch to the OFF position before fueling Do not pour f...

Page 51: ...er components Use of these fuels in this vehicle will void the warranty NOTE Whenever possible avoid using oxygenated fuels and fuels that are blended with alcohol Vehicles to be stored for extended p...

Page 52: ...tal objects can cause sparks when shorted across a battery WARNING Wear safety glasses or approved eye protection when servicing the vehicle Follow all instructions carefully when working with batteri...

Page 53: ...lure to do so may cause them to overheat during operation and could result in a fire property damage or personal injury Be sure the battery hold down clamp is properly tightened Tighten to 71 in lb 8...

Page 54: ...40 Negative Cable to Negative Terminal of Weak Battery CLEANING THE VEHICLE Each vehicle is equipped with hand washable front and rear bodies The vehicle has a powder coated steel cargo bed Use commer...

Page 55: ...hicle and cable See following WARNING and CAUTION WARNING Before beginning a winch operation Turn key switch to the OFF position put Forward Reverse handle in the NEUTRAL position and engage the park...

Page 56: ...Horsepower 9 7 kW rated 4000 RPM per SAE J 1940 1995 twin cylinder air cooled with pressure lubrication system Fuel system Down draft carburetor with float bowl fixed jets fuel filters and impulse fue...

Page 57: ...ut brush guard 1200 lb 544 kg 1210 lb 549 kg 1275 lb 578 kg Forward speed 25 mph 40 km h Governed RPM 3950 Turning Radius 139 in 354 cm Load bed height 32 in 81 3 cm Load bed size box bed inside dimen...

Page 58: ...RE All terrain tread Carlisle All Trail II 25 x 9 12 and 25 x 11 12 Front Rear 16 psig 110 kPa Kenda Terra Trac K502 25 x 9 12 and 25 x 11 12 Front 13 psig 90 kPa Rear 16 psig 110 kPa OTR 350 MAG Off...

Page 59: ...s supplied by CLUB CAR and all remaining components of the vehicle not specified otherwise 1 YEAR 1000 HOURS 1 YEAR 1000 HOURS 8 VOLT BATTERY STANDARD HEAVY DUTY 4 YEARS 16000 ENERGY UNITS ONBOARD COM...

Page 60: ...ed upon warranty contract negligence strict product liability or otherwise shall be the repair or replacement at CLUB CAR s option of the vehicle or component thereof that CLUB CAR deems to be defecti...

Page 61: ...purchase If any emission related part on your CLUB CAR SORE is defective the part will be repaired or replaced by CLUB CAR OWNER S WARRANTY RESPONSIBILITIES As the vehicle engine owner you are respons...

Page 62: ...dd on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims CLUB CAR will not be liable to warrant failures of warranted parts caused by the use of a non exempt...

Page 63: ...l engine running time Extended Engine is certified to be emission compliant for 500 hours of actual engine running time For example a typical walk behind lawn mower is used 20 to 25 hours per year The...

Page 64: ...NOTES...

Page 65: ...NOTES...

Page 66: ...NOTES...

Page 67: ......

Page 68: ...Publication Part Number 103997501 Edition Code 0712B0613A This manual is valid for vehicles with build codes between 56110 and the one indicated at the top of this page 103997501...

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