Maintenance
allow this solution to enter the batteries. Be sure terminals are tight. Let the terminals dry and then coat them with
Battery Terminal Protector Spray (CC P/N 1014305).
4.
Store vehicle in a cool, dry place. This will minimize battery self-discharge.
5.
Adjust tires to recommended tire pressure.
See Vehicle Specifications on page 44.
6.
Perform semiannual periodic lubrication.
See Periodic Lubrication Schedule on page 33.
7.
Thoroughly clean front body, rear body, seats, cargo bed, battery compartment, and underside of vehicle.
8.
Do not engage the park brake. Properly chock the wheels to prevent the vehicle from rolling.
9.
Keep batteries fully charged during storage.
9.1. Leave battery chargers plugged in during storage. The onboard computer (OBC) will automatically activate
the charger when necessary.
9.2. If the battery charger is left plugged in during extended storage, check the electrolyte level and charger
function monthly to ensure that proper operation is maintained. To check charger function, disconnect the
AC cord (onboard charger) from the power source, wait five seconds, then reconnect it. The charger is
functioning properly if the ammeter indicates current.
NOTE: The OBC keeps track of the time spent in storage mode. When the OBC detects that the storage charge
cycles may have depleted the available electrolyte, it will stop the charger from further operation.
Disconnecting then reconnecting the AC cord (onboard charger) indicates the electrolyte levels have been
maintained and allows the OBC to resume operation.
While in storage, the Tow/Run switch should be in Tow. When in Tow mode, the amber battery warning light
will not illuminate. Do not attempt to use the battery light as an indication of battery state while in storage.
9.3.
If AC power is off for 7 days or longer, the OBC will not function or charge the vehicle again until it has
been restarted. To restart the computer, make sure AC power has been restored, disconnect the AC cord
(onboard charger) from the power source, wait five seconds, then reconnect it.
CAUTION
• Be sure to check the batteries and charger monthly to maintain correct battery water level and to
ensure the charger is operating correctly during storage.
9.4. If the charger cannot remain plugged in, AC power will not be available during extended storage, or
electrolyte levels will not be maintained, then disconnect the batteries for storage
(Figure 1, Page 13)
.
RETURNING THE STORED VEHICLE TO SERVICE
1.
If necessary, connect batteries.
See Connecting the Batteries – Electric Vehicles on page 13.
2.
Fully charge batteries.
3.
Adjust tires to recommended tire pressure.
See Vehicle Specifications on page 44.
4.
Perform the Pre-Operation and Daily Safety Checklist on page 25 and the Performance Inspection on page 25.
MAINTENANCE
See General Warnings on page 11.
To ensure trouble-free vehicle performance, it is very important to follow an established preventive maintenance
program. Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that can
result from neglect. Use the Pre-Operation and Daily Safety Checklist on page 25, the Performance Inspection on
page 25, and the following Periodic Service Schedule and Periodic Lubrication Schedule to keep the vehicle in
proper working condition.
Page 30
Villager LSV Owner’s Manual
