Club Car Precedent Villager 2, Maintenance And Service Manual

Page: 66 / 414

6
Brake Cable Removal and Installation WHEEL BRAKE ASSEMBLIES
BRAKE CABLE REMOVAL AND INSTALLATION
See General Warnings on page 1-2. See also Asbestos Dust Warning on page 6-1.
BRAKE CABLE REMOVAL
1. Electric Vehicle: Disconnect the batteries and discharge the controller. See Disconnecting the Batteries –
Electric Vehicles on page 1-4.
Gasoline Vehicle: Disconnect battery and spark plug wire(s).
See Disconnecting the Battery- Gasoline Vehicles on page 1-3.
2. Place chocks at the front wheels.
3. Gain access to the pedal group by removing the floor mat and access panel. See Pedal Group Removal
on page 5-1.
4. Loosen the two jam nuts (1 and 3) on either side of turnbuckle (2) (Figure 6-18, Page 6-12) . Note that the forward
jam nut (1) is a left-hand thread. Thread each nut approximately 1/2 inch (12.7 mm) away from the turnbuckle.
5. Loosen turnbuckle (2) until the bolt (5) is free of the turnbuckle.
1
4
3 2
5
6
7
650
Figure 6-18 Loosen Brake Cables
6. Rotate the bolt (5) and equalizer bracket (4) to the upright position then slip the cable heads out of the bracket.
7. Remove nut (1) from the bolt (2) that secures front of the leaf spring (Figure 6-20, Page 6-13) . Do not remove
bolt (2).
8. Remove the mounting tab (3) of the brake cable from the bolt.
9. Using brake cable release tool, compress the retaining clips (7) on the end of the cable housing enough to slide
the cable end out of the hole in the frame
(Figure 6-18, Page 6-12) .
10. Remove bow tie locking pin (1) and the clevis pin (2) from the brake lever on each wheel and pull the clevis
(3) away from the lever.
(Figure 6-19, Page 6-13) .
11. Using brake cable release tool, compress the retaining clips on the end of the cable housing enough to slip the
cable end out of the bracket (4) and remove the brake cable from the vehicle.
Page 6-12 2019 Precedent Villager 2 Maintenance and Service Manual