Club Car Precedent Villager 2, Maintenance And Service Manual

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GASOLINE VEHICLE - CLUTCHES Drive Clutch
23
NOTE: Make sure there is at least a (minimum) gap of 0.020 in. (0.51 mm) between each end of the mounting pin
and the mounting bolt.
11. Install three drive button take-up springs.
11.1. Install each spring on right-hand side of the three button mounting posts (when looking into the interior of
the clutch drive hub, and with the rib at a twelve o’clock position) as shown (Figure 23-13, Page 23-11) .
12. Compress each take-up spring and install the drive button over the rib and take-up spring (Figure 23-8, Page
23-8) .
13. Install a drive button retaining bolt (1) with flat washer (2) through each button (3) and into the rib. Tighten the
bolts to 34 in·lb (3.8 N·m)
(Figure 23-8, Page 23-8) .
14. Install the thrust washer (9) onto the moveable sheave (13) (Figure 23-3, Page 23-4) .
15. Install the hub assembly (5) on the moveable sheave (13) and align the match marks made before disassembling
the clutch. Press the hub assembly on by hand.
16. Replace the three plastic plugs (4) into the holes (Figure 23-3, Page 23-4) .
3054
Figure 23-13 Correct Orientation of Drive Button Take-up Springs
DRIVE CLUTCH INSTALLATION
1. Place the drive clutch assembly on the crankshaft taper. Position the mounting washers (2 and 3) on the bolt (1)
and start the bolt into the crankshaft
(Figure 23-3, Page 23-4) . See following NOTE.
NOTE: The drive clutch retaining bolt has right-hand threads. The manufacturer recommends replacing the drive
clutch retaining bolt when installing the drive clutch. If a new bolt is not available, clean the threads of the
original bolt and apply Loctite
® 242 to the threaded end prior to installation.
2. Tighten the drive clutch retaining bolt (1) to 35 ft·lb (47.5 N·m) (Figure 23-3, Page 23-4) .
3. Install the starter/generator belt and adjust belt tension as instructed. See Belt Tension Adjustment for EFI
Engines, Section 19, Page 19-13.
4. Install the drive belt as instructed. See Drive Belt Installation on page 23-3.
5. Connect battery and spark plug wire(s).
See Connecting the Battery- Gasoline Vehicles on page 1-3.
2019 Precedent Villager 2 Maintenance and Service Manual Page 23-11