Club Car Carryall 300 2021, Maintenance And Service Manual

Page: 283 / 596

ELECTRIC VEHICLE - MOTOR Motor Installation
16
8. Install clamp (3) onto sensor wires (4) and secure with other screw (5) finger-tight. Ensure clamp (3) and wires (4)
are oriented as shown
(Figure 16-20, Page 16-15) . Tighten both screws (2 and 5) to 20 in·lb (2.2 N·m).
9. Make sure the armature turns freely. If it does not turn freely, disassemble the motor to find the problem.
A B
1
3
4
2
5
2
5
1
4 3
A. End View B. Side View
3066
Figure 16-20 Speed Sensor Clamp
MOTOR INSTALLATION
See General Warnings on page 1-1.
1. Clean the transaxle input shaft.
1.1. Spray the input shaft thoroughly with CRC ® Brakleen™ or equivalent brake cleaner degreaser.
1.2. Wipe input shaft with a clean cloth.
1.3. Inspect the grooves of the input shaft and remove any remaining debris.
1.4. Repeat steps 1.1 through 1.3 until input shaft is clean.
2. Lubricate the transaxle input shaft.
2.1. Squeeze approximately 1/2 inch (1.3 cm) of moly-teflon lubricant from tube onto a putty knife as shown
(Figure 16-21, Page 16-16) .
2.2. Rotate wheels to rotate input shaft.
2.3. Apply motor coupling grease evenly to the rotating input shaft starting at approximately 1/8 inch (3.1
mm) from the end of the shaft and working back toward the transaxle (away from the end of the shaft)
(Figure 16-22, Page 16-16) .
2.4. The grease should be evenly distributed in the grooves to a width of approximately 3/8 inch (9.5 mm).
2.5. Use a flat screwdriver to clean the grease out of one of the grooves and allow air to escape when the
motor is pushed onto the input shaft.
2021 Carryall 300 Maintenance and Service Manual Page 16-15