Club Car Carryall 300 2021, Maintenance And Service Manual

Page: 284 / 596

16
Motor Installation ELECTRIC VEHICLE - MOTOR
1
2
1/2
mm
inch
1
2
1 1/2
mm
inch
1/8 INCH
(3.1 MM)
3/8 INCH (9.5 MM)
741
Figure 16-21 Grease on Putty Knife
742
Figure 16-22 Application of grease to Input Shaft Grooves
2.6. Check the chamfer (1) and end (2) of the input shaft to ensure these areas are completely clean of grease
as shown (Figure 16-23, Page 16-17) .
3. Install the molded bumper.
3.1. With the flat side toward the bottom of the coupling and the cupped side toward the transaxle input shaft,
install the molded bumper (30) into the motor coupling (Figure 16-15, Page 16-12) . See following NOTE.
NOTE: The motor coupling and the new molded bumper must be free of grease and debris.
3.2. Ensure that the installed bumper is seated at the bottom of the coupling.
4. Install motor on transaxle.
4.1. Slide the motor coupling onto the transaxle input shaft. See following NOTE.
NOTE: The coupling will push any excess grease on the input shaft along the shaft toward the transaxle.
When the motor is pushed onto the input shaft, the motor housing will not bottom out against the transaxle
housing
(Figure 16-15, Page 16-12) . There will be approximately 1/16 inch (1.6 mm) gap between the motor
adapter ring and transaxle housing as shown (Figure 16-24, Page 16-17) .
Page 16-16 2021 Carryall 300 Maintenance and Service Manual