Club Car CARRYALL 272, Maintenance And Service Manual

Page: 208 / 312

ELECTRICAL COMPONENTS: FE400, KEY-START ENGINE Headlight Diode
Page 12-38 2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual
12
1. Connect wire harness (4) to the halogen bulb assembly (6). The retaining tab should lock onto the halo-
gen bulb assembly (Figure 12-43, Page 12-37) .
2. From the front of vehicle, reach under cowl and insert wire harness/halogen bulb assembly (4 and 6) into
the headlight lens (7).
3. Turn the wire harness/halogen bulb assembly (4 and 6) counterclockwise one-quarter turn.
4. Connect battery and spark plug wire(s). See Connecting The Battery on page 1-3.
HEADLIGHT DIODE
See General Warning, Section 1, Page 1-1.
Testing the Headlight Diode
See Test Procedure 29, Section 11, Page 11-39.
Headlight Diode Removal
1. Turn the key switch OFF and remove the key. Place the Forward/Reverse handle in the NEUTRAL posi-
tion. Chock the wheels.
2. Disconnect battery and spark plug wire(s). See Disconnecting The Battery on page 1-3.
3. Remove the center dash panel. See Key Switch Removal on page 12-24.
4. Disconnect wires from the headlight diode (1). Do not allow wires to touch (Figure 12-44, Page 12-38) .
NOTE: Identify terminal for solid black wire and terminal for black/white wire.
5. Remove the mounting hardware (2) from the headlight diode and remove it from the vehicle.
Headlight Diode Installation
1. Mount the headlight diode to the frame using the mounting hardware and tighten to 25 in-lb (2.8 N·m)
(Figure 12-44, Page 12-38) .
2. Connect the black/white wire from harness to the negative (–) terminal on the diode.
3. Connect the solid black wire from the ground terminal block to the positive (+) terminal on the diode.
4. Install the dash panel in reverse order of removal. See Key Switch Removal on page 12-24.
5. Connect battery and spark plug wire(s). See Connecting The Battery on page 1-3.
Figure 12-44 Headlight Diode Figure 12-45 Light Switch
2
1
SET SCREW
3
4
1
2