Club Car CARRYALL 272, Maintenance And Service Manual

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ELECTRICAL COMPONENTS: FE400, KEY-START ENGINE Ignition Coil
Page 12-34 2006-2010 Turf/Carryall 272/472 and XRT 1200/1200 SE Maintenance and Service Manual
12
IGNITION COIL
See General Warning, Section 1, Page 1-1.
The ignition coil is located under the flywheel shroud of the engine. To replace it requires the removal and
installation of the engine and transaxle. It is recommended that the ignition coil be thoroughly tested prior to
replacement.
Testing the Ignition Coil
See Test Procedure 14, Section 11, Page 11-23. Also see Test Procedure 15 – RPM Limiter on
page 11-24 and Test Procedure 16 – Ignition Coil on page 11-24.
Ignition Coil Removal
Removing the ignition coil requires the removal of the engine and unitized transaxle. See Unitized Transaxle
Removal, Section 16, Page 16-6. See following CAUTION.
CAUT ION
• Before removal and disassembly, clean the engine.
1. Remove the starter/generator. See Starter/Generator Removal on page 12-1. See following NOTE.
NOTE: The crankshaft has left-hand threads at the clutch mounting hole.
2. Remove the muffler. See Muffler Removal, Section 15, Page 15-1.
3. Remove the engine mounting hardware (items 1, 2, and 5). See Figure 13-1, Section 13, Page 13-4.
4. Remove the two nuts (6) and washers (3) from the stud bolts on the engine body.
5. Slide the engine away from the transaxle housing and lift the engine from the mounting plate.
6. Place the engine on a solid, flat surface, preferably on a sturdy work bench.
7. Remove the pan head bolts (5) securing the fan shroud (8) to the fan housing (9) (Figure 12-39,
Page 12-35) .
8. Loosen, but do not remove, three bolts (6) attaching the fan housing as shown.
9. Remove the remaining four bolts (10) attaching the fan housing (Figure 12-39, Page 12-35) , then while
opening the housing, detach the spark plug wire grommet (4) from the housing (Figure 12-41,
Page 12-36) .
10. Disconnect the 18-gauge black wire (12) from the spade terminal (13) on the ignition coil (11) and remove
the coil by removing two bolts (10) (Figure 12-40, Page 12-35) .