Club Car CARRYALL 272, Maintenance And Service Manual

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13. When installing fan housing, make sure the top front corner of the housing is above the upper cylinder
shroud. The front edge of the fan housing should be behind the lower cylinder shroud. Align the slots in
the housing with the flanged bolts (6) loosened earlier
(Figure 12-39, Page 12-35) .
14. Install the four remaining flanged bolts (10) that secure the fan housing to the engine crankcase. Tighten
all seven mounting bolts (6) and (10) to 90 in-lb (10.2 N·m).
15. Install the fan shroud with four pan-head bolts (5) and tighten to 50 in-lb (5.7 N·m).
16. Place the engine onto the engine mounting plate and slide the two washers (3) onto the two engine body
bolts, then slide the bolts through the mounting plate and transaxle housing. Loosely attach the two nuts
(6) finger-tight.
See Figure 13-1, Section 13, Page 13-4.
17. Attach the engine to the bottom of the engine mounting plate using the bolts (1), washers (2) and nuts
(5). Tighten hardware to 21 ft-lb (28.4 N·m). See Figure 13-1, Section 13, Page 13-4.
18. Tighten the two engine body bolt nuts (6) to 17 ft-lb (23.1 N·m).
19. Install the engine and transaxle assembly. See Unitized Transaxle Installation, Section 16,
Page 16-15. See following CAUTION.
CAUT ION
• Make sure wire harness is routed and secured away from the muffler.
20. Install the muffler. See Muffler Installation, Section 15, Page 15-1.
21. Install the starter/generator and belt. See Starter/Generator Installation on page 12-9.
22. Connect battery and spark plug wire(s). See Connecting The Battery on page 1-3.
Figure 12-41 Clean Grommet Figure 12-42 Mount Ignition Coil Using Feeler Gauge
SPARK PLUG
CAP
8
7
4
3
1
2
5
6
0.012 INCH
(0.304 MM)
6