Club Car CARRYALL 252 2007, Maintenance And Service Manual

Page: 344 / 536

18
Choke and Air Intake System S27 FE 350 FUEL SYSTEM
AIR BOX REMOVAL
1. Turn the key switch to the OFF position and remove the key, place the Forward/Reverse handle in the NEUTRAL
position, and chock the wheels.
2. Disconnect battery and spark plug wire(s). See Disconnecting the Battery – Gasoline Vehicles, Section
1, Page 1-3.
3. Remove the air intake box from the vehicle by removing intake hose (16) and three screws (23) and washers
(22) that mount the intake box to the vehicle
(Figure 18-11, Page 18-13) .
AIR BOX INSTALLATION
NOTE: The intake duct must be in place before the air box can be installed.
1. Check to be sure the intake seal (14) is seated correctly (Figure 18-11, Page 18-13) . The seal fits tightly onto the
bottom side of the air box. If seal is not in place, moisture will enter the air intake system.
2. Place the air box assembly into vehicle and install three flat washers (22) and screws (23) from underside of air
box mounting plate into air box
(Figure 18-11, Page 18-13) . Tighten to 33 in-lb (3.7 N·m).
3. Place hose onto air box and secure with wire clamp.
4. Attach the choke cable to the air box top. See Choke Cable Installation on page 18-12.
5. Connect battery and spark plug wire(s). See Connecting the Battery – Gasoline Vehicles, Section 1, Page 1-3.
6. Test choke for proper operation.
INTAKE DUCT REMOVAL
1. Remove the front body. See Body and Trim Section in the appropriate maintenance and service manual.
2. Remove the front left wheel. See Wheels and Tires Section in the appropriate maintenance and service
manual.
3. Remove the steering joint assembly (Figure 18-12, Page 18-14) .
3
2
1
TYPICAL
3 PLACES
544
Figure 18-12 Compound Steering Joint
4. Drill out the pop rivet (31) securing the bottom of the air duct shield (30) to the floorboard (Figure 18-11, Page
18-13) .
Page 18-14 2007-2009 Turf 252, Carryall 252 and XRT 900 Maintenance and Service Manual