CLIVET WSAN-XPR 21 Installation And Use Manual Download Page 9

 

M0G940E8-00 04/07/08 

pag 

RESIDUAL RISKS 

 

GENERAL 

This section lists some of the more common situations 
which, being beyond the control of the manufacturer, could 
be a source of risk to persons or property. 

DANGER AREA 

The figure below highlights the area in which only 
authorised personnel may operate. 

• 

External danger zone

, identified by a precise area 

around the unit and its vertical projection on the 
ground in the case of hanging unit. 

• 

Internal danger zone

, identified by the area that can 

be entered only after having intentionally removed the 
protecting panels or parts of these. 

A

B

C

D

 

A =   

1000mm 

B =   

1000mm 

C =  

1000mm 

D =  

1000mm 

 

 

 

HANDLING 

If handling operations are undertaken without adopting all 
the necessary safety procedures and exercising due care, 
the unit can fall or topple, causing damage — possibly 
extremely serious — to persons and/or property, and to the 
unit itself.  
Ensure the unit is handled and manoeuvred as directed on 
the packing and in the present manual, and in accordance 
with local regulations. 
In the event of refrigerant gas escaping, refer to the “Safety 
datasheet” for the particular refrigerant. 

INSTALLATION 

Incorrect installation of the unit can result in water leaks, 
accumulation of condensate, escape of refrigerant, electric 
shocks, fire, as well as irregular operation or damage to the 
unit itself.  
Make certain that the installation is carried out only by a 
qualified technician, also that the directions contained in 
this manual are followed and local statutory regulations 
observed.  
In the event of the unit being installed in a site where there 
is even the slightest risk of inflammable gas escapes and 
consequently the possibility of such gases accumulating in 
area around the unit, the risk of explosion and fire cannot 
be discounted.  
Take every care and precaution when selecting the 
installation site.  
Installation on a structure not able to bear the weight and/or 
afford a secure anchorage of the equipment may cause the 
unit to fall and/or topple, resulting in damage to persons or 
property, or to the unit itself. Make certain that every care 

and precaution is taken when positioning and securing the 
unit. 
If the unit is easily accessible to children, unauthorized 
persons or animals, this is a situation that can give rise 
accidents and injuries, perhaps serious. Install the unit in a 
place where access is allowed only to authorized persons, 
or install barriers or guards preventing unauthorized entry. 

GENERAL RISKS 

A smell of burning, smoke or other indications of serious 
irregularity could signal the onset of situations liable to 
cause damage to persons or property or to the unit itself. 
Isolate the unit from the electrical power supply (red-and-
yellow) switch.  
Contact an authorized service centre so that the source of 
the problem can be identified and remedied. 
Accidental contact with heat exchange coils, compressors, 
pressure pipelines or other components can result in 
wounding or burns, or both.  
Always wear suitable clothing, including protective gloves, 
when working in the danger area. 
Maintenance or repairs carried out by unskilled operatives 
can result in harm or damage to persons and property, or to 
the unit itself. Always contact an authorized service centre. 
Failure to close the panels of the unit, or to check that all 
the fixing screws of the panels are properly tightened, can 
result in harm or damage to persons or property, or to the 
unit itself.  
Verify periodically that all panels are closed and made 
properly secure. 
In the event of fire, the temperature of the refrigerant can 
rise to the point that pressure will exceed safety levels and 
perhaps cause fluid to be projected. It may also happen 
that parts of the circuit isolated by closed valves will 
explode.  
Do not stand near safety valves, and never leave the valves 
of the refrigerant circuit closed. 

ELECTRICAL SYSTEM 

If the power line connecting the unit to the a.c. supply is 
incomplete, or if the connection is made with cables of 
incorrect cross section and/or with insufficiently rated 
protective devices, this can result in electric shock, toxicity 
hazard, damage to the unit or fire.  
All work on the electrical system should be carried out 
referring to the wiring diagram and to the directions given in 
this manual, and the system itself must be dedicated. 
Failure to secure the cover enclosing electrical components 
can lead to the infiltration of dust and water, ultimately 
causing electric shocks, damage to the unit, or fire.  
Always fasten the cover securely to the unit. 
If live metal parts of the unit are not connected properly to 
the earth system, they can cause electric shock or even 
death by electrocution.  
Make absolutely certain that the connection to the earth 
system is made in accordance with correct practice. 
Contact with live parts rendered accessible internally of the 
unit when the guards are removed can result in electric 
shock, burns or death by electrocution.  
Before exposing these parts, make certain the isolating 
switch on the power line to the unit is set to the OFF 
position and padlocked, and post a warning sign. 

Summary of Contents for WSAN-XPR 21

Page 1: ...WSAN XPR 21 31 41 51 AIR TO WATER HEAT PUMP FOR OUTDOOR INSTALLATION Installation and Use Manual M0G940E8 00 04 07 08...

Page 2: ......

Page 3: ...LIMINARY CHECKS 32 REFRIGERANT SYSTEM 32 WATER SYSTEM 32 ELECTRICAL SYSTEM 32 VERIFy tensions absorptions 33 UNIT EQUIPPED WITH SCROLL COMPRESSORS 33 REMOTE INPUT CONFIGURATIONS 33 SETTING THE SET POI...

Page 4: ...AL NUMBER This provides unique identification of the machine It makes it possible to trace the specific features of the unit and to identify the components installed in it Without this number it is no...

Page 5: ...2 1 3 4 5 6 WINTER the cooling cycle makes it possible to absorb energy heat at low temperature from the external environment and to transfer it to the area to be heated 1 The compressor compresses t...

Page 6: ...aintaining the system at a safety temperature in WINTER MAINTENANCE function Put the unit in OFF parameter 45 must be 1 yellow led is flashing Minimize the consumptions maintaining the system at a saf...

Page 7: ...g Control parameter parametro 43 Modify the water temp in MAINTENANCE cooling Control parameter 42 Only by SERVICE keypad A L A R M S T A T U S S E T COMMON CAUSES OF SHUTDOWN 1 coils dirty clogged by...

Page 8: ...does not respect the instructions given in this manual will cause the warranty to lapse INTENDED USE The unit must only be used for the specific purpose it was designed The unit is designed to cool h...

Page 9: ...zed entry GENERAL RISKS A smell of burning smoke or other indications of serious irregularity could signal the onset of situations liable to cause damage to persons or property or to the unit itself I...

Page 10: ...er Chart No FRIG 8 Product R 410A Identification of the supplier See heading or bottom of page No of emergency telephone See heading or bottom of page 02 Composition information on ingredients Substan...

Page 11: ...ed from the driver compartment Verify that the driver is informed on the potential risk of the load and that he knows what to do in case of an accident or emergency Before starting the transport verif...

Page 12: ...ressure of the circuits can assume values which activate the safety valves HANDLING The operation of handling the unit must be carried out respecting the instructions of the safety norms in force Legi...

Page 13: ...nt and can only be placed there The anti vibration devices must therefore be placed in accordance with the instructions provided with them and with the dimensional drawings in which the support points...

Page 14: ...ximum depth that snowfall might reach A 2 A Tree 1 3 2 1 elastic joint 2 floating floor 3 soundproofing Consider clearances and direction of expelled air Keep the coil clean Avoid zones with leaves di...

Page 15: ...tubes insulation empty the system by verifying that o no taps are closed so they can not trap the water even after emptying o there are no low points where the water can stagnate even after emptying b...

Page 16: ...ys ON OFF sanitary H2O 3 sanitary boiler 4 fancoil 5 3 ways radiant panels 6 radiant pump 7 radiants 8 pump for more details see the ELECTRICAL DATA section and the SYSTEM SCHEMA WITH ACCESSORIES at p...

Page 17: ...ing to the characteristics of the protections used SIGNALS DATA LINES Do not overpass the maximum power allowed which varies according to the type of signal Lay the cables far from power cables or cab...

Page 18: ...TERMINAL Permits setting the unit function modes cooling heating ECO and to display the alarms ELECTRIC REFRIGERATOR WATER This is standard on certain types of unit L N 91 92 STA TU S SET ALA RM 2 1 R...

Page 19: ...tic hot water boiler page 30 1 ON OFF FROM REMOTE CONTROL Generally the unit is delivered with bridged terminals if the control is not used bridge terminals 2 CHANGING FROM SUMMER TO WINTER USING THE...

Page 20: ...s disabled due to an external temp lower than par 180 1 1 MAIN ADJUSTMENT UNIT IN HEATING MODE in heat pump mode the compressor is disabled 2 1 POWER LIMITATION ACCORDING TO EXTERNAL TEMPERATURE the f...

Page 21: ...econd set point Refer to the wiring diagram to identify the corresponding terminals PLUG IN module 26 25 24 23 22 30 29 28 27 CN3 1 3 5 7 9 11 2 4 6 8 10 12 par Description Meaning value 49 Comando2 S...

Page 22: ...HEATING LIMIT avoids dew overheating ATTENTION to prevent dew in summer or superheating in winter it is very important to fit an external device and interface it with the unit that in case of signall...

Page 23: ...orresponding signal of the summer MIN correction 4 140 PlugInEn Enables PLUG IN presence 1 YES 0 NO SET POINT CURVE IN COOLING SET POINT CURVE IN HEATING mA P 23 P 24 COMP MAX P22 COMP 0 SET POINT mA...

Page 24: ...conductors twisted and shielded Section of conductor 0 22mm 2 0 35mm 2 Nominal capacity between conductors 50 pF m nominal impedance 120 Recommended cable BELDEN 3105 A TYPE OF NETWORK The serial lin...

Page 25: ...M0G940E8 00 04 07 08 pag 25...

Page 26: ...DRAULIC DIAGRAM WSAN XPR DOMESTIC HOT WATER RADIANT PANELS UR BT1 R E WSAN XPR RS 485 AP5 GN D AP5 ACS BT2 DOMESTIC HOT WATER KIT FLEXIBLE PIPE KIT PEE20016 1 x BT1 R E 1 x 1 x 1 x ACS 1 x RS 485 AP5...

Page 27: ...G940E8 00 04 07 08 pag 27 WIRING DIAGRAM BT2 92 91 90 88 87 XC UR BT1 R E GND RS485 1 3 6 2 83 61 87 XC ACS 400 3 50 N N L3 L2 L1 26 L H GND XC 21 81 RS 485 AP5 GND RS485 61 86 ACS ACS Hydraulic diagr...

Page 28: ...HYDRAULIC DIAGRAM WSAN XPR DOMESTIC HOT WATER FAN COILS BT1 R E UR RS 485 AP5 GN D AP5 WSAN XPR ACS BT2 DOMESTIC HOT WATER KIT FLEXIBLE PIPE KIT PEE20016 1 x BT1 R E 1 x 1 x 1 x ACS 1 x RS 485 AP5 GN...

Page 29: ...G940E8 00 04 07 08 pag 29 WIRING DIAGRAM UR BT1 R E GND RS485 1 3 6 2 61 87 81 XC ACS RS485 400 3 50 N N L3 L2 L1 83 L H GND XC 21 25 92 91 90 88 87 XC RS 485 AP5 GND 61 86 ACS BT2 ACS Hydraulic diagr...

Page 30: ...6 25 24 23 22 30 29 28 27 ON OFF BT2 DOMESTIC HOT WATER KIT HYDRAULIC CIRCUIT BREAKER HYDRAULIC CIRCUIT BREAKER PEE20016 1 x BT1 R E 1 x 1 x 1 x ACS 1 x RS 485 AP5 GND KSAX 1 x KTFL1X 2 x BOILER MANAG...

Page 31: ...P5 GND ON OFF 25 21 26 83 84 81 87 61 UR GND RS485 RS485 3 2 6 1 SMR TS 6 2 1 3 7 F N PE 61 6 BT5 XC2 XT3 29 61 55 XT3 29 34 XT3 F PE N 85 61 86 ACS XC3 8 9 SDCV PE 61 6 7 81 5 4 27 28 30 XT3 25 23 81...

Page 32: ...osition Check that there is no air in the circuit If required bleed it using the vent valves in the system When using antifreeze solutions make sure the glycol percentage is suitable for the type of u...

Page 33: ...ated ON OFF etc as given in the instructions in the ELECTRIC WIRING chapter SETTING THE SET POINT Check if it is necessary to modify the set points shown in the CONTROL chapter EVAPORATOR WATER FLOW R...

Page 34: ...CAL CONNECTIONS paragraph CHARACTERISTICS THERMOREGULATION The thermoregulation is based on the OUTLET temperature The unit is dimensioned for a determined TOTAL HEAD between input and output water te...

Page 35: ...ating with low external temperatures so with a reduced charge is possible to obtain the internal comfort also with set point higher than standard obtaining an higher energetic efficiency CORRECTION AC...

Page 36: ...INTER the speed increases according to the decrease of the external tempe SET POINT SUMMER WINTER The thermoregulator manages two set points SUMMER set point for cooling parameter 32 WINTER set point...

Page 37: ...es that manage sanitary hot water production the status is displayed with the WINTER and SUMMER operation LEDs WINTER SUMMER ON FLASHING ON OFF The ON OFF control from the keyboard allows activating o...

Page 38: ...System charged with water Radiant panel water probe CCMP VENT Antifreeze alarm Coil flow probe HP1 Pre Alarm Antifreeze PREAlarm External probe BP1 Pre Alarm Pump alarm Pressure 1 probe C1 PREAlarm W...

Page 39: ...nt 5 7 C 33 Winter Set Point 41 2 C 42 Summer Set Point Maintenance 20 C 43 Winter Set Point Maintenance 30 C 44 Enables Summer Maintenance 0 num 45 Enables Winter Maintenance 0 num 77 Antifreeze heat...

Page 40: ...12 Coil temperature C 13 Condensing pressure Bar 14 Fan Valve 1 percentage 0 100 15 Heater output temperature 18 Water Reset signal value 4 20 mA 19 Outdoor temperature C 20 Outdoor Humidity 0 100 21...

Page 41: ...E 00 Serial faulty comunicazione tastiera scheda base Auto E 1 Faulty or disconnected water inlet probe Auto E 2 Faulty or disconnected water outlet probe Auto E 3 Faulty or disconnected radiating pan...

Page 42: ...m the surface Using an air pressure gun clean the aluminum surface of the battery Be careful to direct the air in the opposite direction of the fan air movement Hold the gun parallel to the fins to av...

Page 43: ...s as well Refer to local actuation norms In Italy refer to the Ministerial Decree of 1 st December 2004 no 329 and following modifications which defines the performances to be executed the units of 1...

Page 44: ...15 8 25 57 20 8 35 71 25 8 44 22 30 8 51 59 35 8 58 09 40 8 63 92 1 0 37 03 6 0 4 10 11 0 13 40 16 0 26 01 21 0 36 08 26 0 44 53 31 0 51 86 36 0 58 34 41 0 64 14 1 2 34 84 6 2 3 24 11 2 13 97 16 2 26...

Page 45: ...in cooling 1 low air temperature see operating limits 2 low water temperature see operating limits 3 insufficient water flow to the exchanger high thermal difference between input and output 4 not CON...

Page 46: ...air temperature see operating limits 2 high water temperature see operating limits 3 insufficient water flow to the exchanger high thermal difference between input and output 4 not CONSTANT flow for...

Page 47: ...must be stored in special containers When recovering the substances present in the unit all measures must be taken to avoid damaging persons and things and polluting the surrounding area Awaiting dism...

Page 48: ...M0G940E8 00 04 07 08 pag 48...

Page 49: ...M0G940E8 00 04 07 08 pag 49 TECHNICAL DATA...

Page 50: ...onsidered In the event of multiple units the functional clearances must be doubled Size 21 M mm 349 N mm 161 O mm 176 P mm 160 Length mm 800 Depth mm 300 Height mm 930 W1 kg 15 W2 kg 32 W3 kg 14 W4 kg...

Page 51: ...nces for operation and maintenance The following sketch describes the minimum clearances to be considered In the event of multiple units the functional clearances must be doubled Size 31 41 M mm 334 3...

Page 52: ...ered In the event of multiple units the functional clearances must be doubled Size 51 M mm 343 N mm 167 O mm 144 P mm 192 Length mm 800 Depth mm 300 Height mm 1370 W1 kg 19 W2 kg 39 W3 kg 26 W4 kg 51...

Page 53: ...1 kPa 64 85 70 85 EXTERNAL SECTION FANS Type of fans 8 AX AX AX AX Number of fans Nr 2 2 2 3 Standard air flow 1 l s 1014 1030 1270 1764 Installed unit power kW 0 09 0 09 0 115 0 12 CONNECTIONS Water...

Page 54: ...5 C 1 kPa 46 70 41 69 EXTERNAL SECTION FANS Type of fans 9 AX AX AX AX Number of fans Nr 2 2 2 3 Standard air flow 1 l s 1014 1030 1270 1764 Installed unit power kW 0 09 0 09 0 115 0 12 CONNECTIONS Wa...

Page 55: ...ns 8 AX AX AX AX Number of fans Nr 2 2 2 3 Standard air flow 1 l s 1014 1030 1270 1764 Installed unit power kW 0 09 0 09 0 115 0 12 CONNECTIONS Water fittings 1 GAS 1 GAS 1 GAS 1 GAS HYDRAULIC CIRCUIT...

Page 56: ...EXTERNAL SECTION FANS Type of fans 9 AX AX AX AX Number of fans Nr 2 2 2 3 Standard air flow 1 l s 1014 1030 1270 1764 Installed unit power kW 0 09 0 09 0 115 0 12 CONNECTIONS Water fittings 1 GAS 1 G...

Page 57: ...to unit operating with fans at max flow rate It follows an energy efficiency increase but also a sound pressure increase of about 2 3 dB A 3 external exchanger air intake 30 C Maximum exchanger inlet...

Page 58: ...n the external exchanger having clean plates fouling factor 1 For different fouling factor values multiply the performance by the coefficients shown in the table F1 Cooling capacity correction factors...

Page 59: ......

Page 60: ...24 info clivet nl CLIVET TFAIRSYSTEMS P LTD Malur INDIA Tel 91 8151 232683 5 Fax 91 8151 232684 info clivettfa com CLIVET SPA BUREAUDE LIAISON EN FRANCE Verrier s le Buisson FRANCE Tel 33 0 1 69 20 25...

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