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AIR DISCHARGE 
 
Improper air trunking installation from the cleaner and into the collector causes up to 90% 
of the difficulties in conjunction with improper air movement. Sharp turns, improper 
junctions, poor connections and poor collection equipment will all contribute to air 
deficiency in a cleaner. Improper air clearance also results in a very dirty, dusty plant 
operation. The Prelude back fan develops sufficient velocity so that cyclone-type collectors 
or dust houses can be used to settle the dust and chaff from the air discharge of the 
cleaner.  The following are a few of the common errors found in plants and how each can 
be avoided or corrected. 
 
 
 
 
Refrain from installing elbows which have a sharp change of direction.  Backpressures are 
created at such points.  In most cases, light chaff will be dropped into the pipe and finally 
plug the entire run.  A rule of thumb used at our plant is that the inside radius of the elbow 
would be 

at least two and one half times the recommended 

diameter of the air pipe. 

 
 
CFM Requirements - 1900 RPM................................6000            18” Diameter Pipe 
 
CFM Requirements - 1600 RPM................................4300            17” Diameter Pipe 
 
CFM Requirements - 1200 RPM................................2800             14” Diameter Pipe 
 
 
 
The final source of trouble is the cyclone itself.  If it is either too large or too small, or isn't 
designed properly, or has a cap over the pipe discharging from the top of it, or in some 
other way causes back pressure or pressure drop, or turbulence that interferes with the 
cocooning action of the air inside the collector, the cleaner air system or the collector 
system may not function properly. 
 
 
 
 
 

Summary of Contents for PRELUDE 526

Page 1: ...CATIONS SECTION I Introduction Location Air Discharge Field Wiring SECTION II How to Change Eccentric Shaft Parts Lists SECTION III Choosing the Right Screens Placing Screens in Cleaner Product Discha...

Page 2: ...300 D Scalping 600 Horse Power Requirements A Main Fan 10 Hp 3 Phase 230 460 Volt 60 Hz 1800 RPM A Main Fan 10 Hp 1 Phase 230 Volt 60 Hz 1800 RPM A Main Fan 10 Hp 3 Phase 200 380 Volt 50 Hz 1500 RPM...

Page 3: ...adily and small enough to scalp off foreign material such as sticks stems chaff and larger seeds or grain other than the product being cleaned For most commodities a round hole top screen is recommend...

Page 4: ...e placed on a floor with a pit or basement underneath so that an elevator with its receiving spout three or four feet below the floor can be used to raise the grain If the elevator cannot be carried b...

Page 5: ...g elbows which have a sharp change of direction Backpressures are created at such points In most cases light chaff will be dropped into the pipe and finally plug the entire run A rule of thumb used at...

Page 6: ...ure B NOTE Order using terms clockwise and counter clockwise only When planning an installation 1 Avoid sharp bends and compound curves as they reduce the velocity and encourage backpressure 2 Install...

Page 7: ...Electric Code requirements of Class II Division II Group G TEFC motors NEMA 4 enclosures apply The cleaners with their respective motors motor controllers and operator variable control panels have bee...

Page 8: ...0 Volt 1 Phase 60 Hertz TEFC motor and drive Wiring and motor controls are not supplied by A T Ferrell Company See wiring drawing Fixed Speed Eccentric Drive The eccentric drive consists of a 2 HP 180...

Page 9: ...ive pulley and belt 3 Remove bolts fastening pitman arm to shoes RECORD LENGTH FIRST NOTE NOTE NOTE 4 Unscrew pitman arms from eccentric assembly 5 Remove bolts from outer and center bearings Loosen l...

Page 10: ...South Adams Street Bluffton Indiana 467l4 PLACING SCREENS IN CLEANER When removing blanks and splitters for the first time it is advisable for you to mark each part with the location of where the part...

Page 11: ...replaced PRODUCT DISCHARGES Before operating this equipment be sure that all discharges are properly spouted so that all material is efficiently transported from the machine The PRELUDE REFERENCE ILL...

Page 12: ...set at the factory At eccentric speeds below 360 RPM screen blinding plugging may occur due to the decrease in ball movement under the screen decks At eccentric speeds above 420 RPM ball transfer may...

Page 13: ...will be working with the backset of doors Item 10 and value Item 12 After setting the back air some small adjustment may be required to the front valve to get optimum performance The goal is to have t...

Page 14: ...ndard hand pump grease gun is sufficient High pressure air operated grease guns are not recommended DATES WARNING Periodic attention MUST BE GIVEN to tighten all bolts and screws Check weekly for the...

Page 15: ...its highest speed return this speed to half the maximum and open the hopper gate a couple of turns Variations to this will occur if you are trying to run a close tolerance between seed size and hole s...

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