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Clipper CM 501 HONDA, Operating Instructions Manual, Page: 22 / 24

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Clipper CM 501 HONDA Operating Instructions Manual Download Page 22

VERS. 2017.06.21 

CM 501 TH_MAN_EN 

22 

7 

FAULTS: CAUSES AND CURES 

 

7.1 

Fault-finding procedures 

 
Should  any  fault  occur  during  the  use  of  the  machine,  turn  it  off,  and  isolate  it  from  the  electrical 
supply. Any  works dealing with the electrical system  or supply of the machine can only be carried 
out by a qualified electrician. 

7.2 

Trouble-shooting guide 

 

Trouble 

Possible source 

Resolution 

Hard starting 

Not enough fuel 

Fill fuel tank 

Fuel filter clogged 

Clean fuel filter 

Spark plug faulty 

Inspect spark plug 

Stronger fault 

Contact nearest engine 
maintenance centre 

Blade is not turning 

Belts not tightened or defective 

Check the belts tension and 
change them if needed 

Engine lacks power 

Air filter restricted 

Clean or replace air filter 

Stronger fault 

Contact nearest engine 
maintenance centre 

No water on the blade 

Not enough water in the pan 

Refill the water pan 

Water tap is closed 

Open tap on blade guard 

Water supply system is blocked 
up 

Clean water supply system 

Water pump is not working 

  Check if pump pulley is 

driven by the belts 

  Change the pump 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for CM 501 HONDA

Page 1: ...CM 501 HONDA OPERATING INSTRUCTIONS Translation of the original instructions ...

Page 2: ...VERS 2017 06 21 CM 501 TH_MAN_EN 2 ...

Page 3: ... COMPATIBILITY 2004 108 CE NOISE 2000 14 CE And European standard EN 12418 Masonry and stone cutting off machines Safety Valid for machines as of serial number 130400000 Storage site for the technical documents Saint Gobain Abrasives 190 Bd J F Kennedy 4930 BASCHARAGE LUXEMBOURG This declaration of conformity loses its validity when the product is converted or modified without agreement Bascharage...

Page 4: ...VERS 2017 06 21 CM 501 TH_MAN_EN 4 ...

Page 5: ...ssion 11 2 6 Statement regarding noise emission 12 3 ASSEMBLY AND COMMISSIONING 13 3 1 Tool assembly 13 3 2 Water cooling system 13 3 3 Starting the machine 14 4 TRANSPORT AND STORING 15 4 1 Securing for transport 15 4 2 Transport procedure 15 4 3 Long period of inactivity 15 5 OPERATING THE MACHINE 16 5 1 Site of work 16 5 2 Cutting methods 16 6 MAINTENANCE AND SERVICING 18 6 1 Maintenance of the...

Page 6: ...amage Any risk shall be borne entirely by the user Observing the operating instructions and compliance with inspection and servicing requirements shall also be considered as included under use in accordance with the regulations 1 1 Symbols Important warnings and pieces of advice are indicated on the machine using symbols The following symbols are used on the machine Read operator s instructions Ea...

Page 7: ...fied Processes No 8 of the Protection of Eyes Regulation 1974 Regulation 2 2 Part 1 For security reasons never leave the machine unattended untied or unlocked While the engine is running Do not move the machine whilst the blade is running idle Always cut with the blade guard in position Apply cooling water continuously whilst cutting and in good time Petrol powered machines Always use the fuel adv...

Page 8: ...nd high performance for onsite wet and dry cutting operations of a wide range of masonry refractory and natural stone products As with all other NORTON products the operator will immediately appreciate the attention given to detail and quality of materials used in construction The machine and its component parts are assembled to high standards assuring long life and minimum maintenance 2 2 Purpose...

Page 9: ... depth adjustment The spring loaded cutting head activated by hand with the grip on the blade guard or with the foot pedal 5 ensures smooth lowering of the cutting head for shock free penetration of the work piece and improved control of the cutting pressure A crank assembly 6 in conjunction with a depth locking device on the cutting head pivoting bar enables the operator to set the cutting head t...

Page 10: ... SF designated on the oil container SAE 10W 30 recommended Reduction gear oil High pressure oil 90 Max blade diameter 500mm Bore 25 4mm Blade shaft speed 2200 min 1 Cutting depth mm without reversing the material 195mm Flange diameter 108mm Sound pressure level following ISO EN 11201 93 dB A Sound energy level following ISO EN 3744 106 dB A Cutting length 500mm Conveyor cart dimensions Lxl 580x420...

Page 11: ...Actual values may vary with site conditions in terms of Materials worked Wear Machine Lack of maintenance Inappropriate tool for application Tool in poor condition Unskilled operator Etc The exposure time to vibration is based on the performance of work related to the adequacy Machine Tool worked material operator When evaluating risks due to hand arm vibration you need to take into account effect...

Page 12: ...SO 3744 Uncertainty K Sound power level LWeq NF EN ISO 3744 CM 501 3 60 P 70184627020 93 dB A 2 5 dB A 106 dB A 4 dB A Values determined using the procedure described in the standard EN 12418 The measurements are made with new machines Actual values may vary with site conditions in terms of Wear Machine Lack of maintenance Inappropriate tool for application Tool in poor condition Unskilled operato...

Page 13: ...inspect for wear Mount the blade on arbor ensuring that direction of rotation is correct Wrong direction of rotation blunts the blade quickly Replace outer blade flange Tighten hexagonal nut with spanner supplied for this purpose Shut the vent cover The blade bore must correspond exactly to the diameter of the blade shaft Cracked or damaged bore is dangerous for the operator and for the machine 3 ...

Page 14: ...the board of the machine is in the correct position Pull the starter grip lightly until you feel resistance then pull briskly CAUTION Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter As the engine warms up gradually move the choke lever to the OPEN position Position the throttle control lever for the maximum engine speed To stop the en...

Page 15: ...ort the machine using a fork lift truck you have to use EXCLUSIVELY the two fork lift brackets under the water pan 4 3 Long period of inactivity If the machine is not going to be used for a long period please take the following measures Completely clean the machine Loosen the drive belts Empty the water system Take the water pump out of the slurry and clean it thoroughly The storage site must be c...

Page 16: ...one foot Always keep your hands away from the moving blade 5 2 1 Full depth or fixed cutting In full depth or fixed cutting the cutting head is locked in a fixed position and the material is pushed into it as shown Lower the cutting head to the desired cutting depth in through cutting lower cutting head until blade periphery reaches max 3mm under the surface of the conveyor cart by means of the ha...

Page 17: ... backward strokes Step cutting lessens the area of the blade circumference in contact with the material keeping the blade cool running free and cutting at peak efficiency 5 2 3 General advice for the cutting Make sure you have filled the engine tank with fuel No petrol is supplied with the machine The engine is shipped with oil Check oil level before starting Top up if required Material weighting ...

Page 18: ...n Engine housing Clean Reachable nuts and screws Tighten up Maintenance of the machine Your machine will last longer if you clean it thoroughly after each day of work especially water pump water pan motor and blade flange Lubrication The CM501 uses life lubricated bearings Therefore you don t need to lubricate the machine at all Adjustment and replacement of the belts To adjust the belts firstly r...

Page 19: ...up Clean Spark plug Check Clean Fuel line Check Replace if necessary Every 2 years Engine oil To change the oil Remove the oil filler cap dipstick and drain bolt Allow the oil to drain completely Reinstall the drain bolt and tighten it to 18 N m Fill the crankcase with the engine oil to the outer edge of the oil filler neck Reinstall the filler cap dipstick Reduction gear oil Remove the oil filler...

Page 20: ...m the inside out Never brush the dirt off brushing will force dirt into the fibres Foam element clean in warm soapy water rinse and allow to dry thoroughly Dip the element in clean engine oil and squeeze out all the excess The engine will smoke during initial start up if too much oil is left in the foam Shine a light through the elements and inspect them carefully Reinstall the elements if they ar...

Page 21: ...t to seat the washer then tighten with a plug wrench an additional turn if a new plug to compress the sealing washer If you are reusing a plug tighten 1 8 1 4 turn after the plug seats Fuel line To service the fuel line follow these instructions Drain the fuel into a suitable container and remove the fuel tank Disconnect the fuel line and unscrew the fuel filter from the tank Clean the filter with...

Page 22: ...nk Fuel filter clogged Clean fuel filter Spark plug faulty Inspect spark plug Stronger fault Contact nearest engine maintenance centre Blade is not turning Belts not tightened or defective Check the belts tension and change them if needed Engine lacks power Air filter restricted Clean or replace air filter Stronger fault Contact nearest engine maintenance centre No water on the blade Not enough wa...

Page 23: ...m appropriate to us but which is not always the quickest way Clear instructions will avoid problems and faulty deliveries If not sure please send us the defective part In the case of a warranty claim the part must always be returned for evaluation Spare parts for the motor can be ordered with the manufacturer of the motor or with their dealer which is often quicker and cheaper This machine has bee...

Page 24: ...VERS 2017 06 21 CM 501 TH_MAN_EN 24 Guarantee can be claimed and technical support obtained from your local distributor where machines spare parts and consumables can be ordered as well ...

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