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8

CLIMIA

Safety instructions for certified 

specialist personnel

 

Check the work area

  Before starting work on units 

with combustible refrigerants, 
ensure that any potential 
ignition sources are removed 
and the risk of igniting the 
refrigerants is eliminated. The 
aforementioned safety notes 
for repairing the units must 
be observed at all times. Work 
may only be carried out by 
authorised specialist personnel 
with knowledge of handling 
combustible refrigerants! 

 

Prepare the work area 

  Any persons present must 

be informed about the repair 
process accordingly and 
persons not involved must 
vacate the work area. Working 
in rooms with limited space 
is prohibited. Ensure that 
sufficient space is available at 
the workplace. Ensure that the 
ambient conditions are suitable 
for working with combustible 
refrigerants.

 

Identify refrigerant leaks, check 
the atmosphere

  Refrigerant may unexpectedly 

escape when working on the 
refrigerant circuit. Ensure that 
the atmosphere in the workplace 
is not combustible at all times 
by using suitable refrigerant 
detectors. Be sure to ensure 
that the refrigerant detector 
used is suitable, approved 
and calibrated for use with 
refrigerant R290.

 

Provide fire extinguishers

  Provide appropriate fire 

extinguishers before starting 
work. For this purpose, dry 
powder or CO

2

 fire extinguishers 

are suitable.

 

Remove any potential ignition 
sources

  Leaking refrigerant in 

combination with corresponding 
ignition sources can lead to an 
explosion. All ignition sources 
must therefore be kept away 
from the work area at all times! 
This also includes the smoking 
of cigarettes. Inform all persons 
present that this includes the 
affixing of safety notes and the 
closing off of the work area. 

 

Sufficient ventilation

  Before starting work, ensure 

that the work area is outdoors 
or has sufficient ventilation. A 
continuous ventilation stream 
is required while working. 
The safety of the persons 
working must be guaranteed 
by the exhaust air equipment: 
potentially leaking refrigerant 
must be lead away safely and 
drained into the atmosphere in 
an optimum manner.

 

Checking the refrigerant circuit

  If electronic components need 

to be replaced, ensure that 
the spare parts have the same 
function and identical technical 
specifications. The maintenance 
and replacement regulations of 
the manufacturer must always 
be observed and complied with. 
Please contact the support of the 
manufacturer with any problems 
or queries. 

  The following safety checks 

must be carried out when using 
combustible refrigerants:

  - The fill level adjusts to the size 

of the rooms in which the unit is 
located.

  - The exhaust air equipment and 

its outlets function properly and 
are not blocked or obstructed.

 

Checking the electronic 
components

  A component and safety check 

must be carried out before 
repairing and maintaining 
electronic components. If 
safety cannot be ensured due 
to a defect on a component, 
installation must not take place 
until safety can be guaranteed 
again. If the defect on the spare 
part cannot be remedied and 
downtime of the unit is no 
longer acceptable, an adequate 
temporary solution must be 
arranged. The owner/operator 
of the unit must be informed 
about this. The detailed safety 
check must include the following 
aspects:

  - Capacitors are discharged. A 

safe discharge process must 
be employed to prevent flying 
sparks.

  - There must be no electronic 

components active or 
uninsulated wires while filling, 
repairing or cleaning.

  - There must be no earthing of 

the system. 

Summary of Contents for CTK 190

Page 1: ...190 mobile air dehumidifier Operating manual Edition 2 0 english español français italiano Instrucciones de operación Manuel d utilisation Manuale d uso nederlands Gebruiks handleiding deutsch Bedienungs anleitung ...

Page 2: ......

Page 3: ...ts 1 0 Safety information 4 10 2 0 Environmental protection and recycling 11 3 0 Guarantee 11 4 0 Intended use 11 5 0 Transportation and packaging 11 6 0 Air dehumidification 12 14 7 0 Unit description 15 8 0 Set up 16 9 0 Electrical wiring 17 10 0 Electrical wiring diagram 17 11 0 Commissioning 18 20 12 0 Shutdown 21 13 0 Unit transport 21 14 0 Care and maintenance 22 23 15 0 Troubleshooting and ...

Page 4: ...The unit must be stood upright for 1 hour prior to commissioning Combustible substances and pressure containers must be kept at least 50 cm from the unit The unit must not be stored and operated in rooms with oil gas or sulphur The unit must always be switched off with the on off switch Do not place anything on the unit in particular heavy or hot objects Repairs may only be carried out by authoris...

Page 5: ...ents which have been approved by the manufacturer for cleaning The unit must never be operated in rooms with naked flames e g gas heaters open fireplaces etc Refrigerant circuit components must not be deformed The contained refrigerant R290 is colourless and odourless The unit must not be stored or operated in rooms which have a room area of 6 m2 or less The accumulation of refrigerant due to leak...

Page 6: ...be drained off before transport The unit must be stood upright for 1 hour prior to commissioning Operating the units in rooms with potential ignition sources naked flames gas or electrical heaters fireplaces is prohibited The unit may only be installed operated and stored in rooms larger than 6 m2 Protective covers grilles over moving parts must not be removed from units that are in operation Do n...

Page 7: ...nplug the power plug before cleaning the unit Do not disassemble housing parts consult a specialist company Unplug the power plug when not in use for a long period Ensure the voltage is correct 220 240 V AC 50 Hz Do not operate the unit with defective cables or sockets The unit and in particular the control panel must not come into contact with water ...

Page 8: ... includes the affixing of safety notes and the closing off of the work area Sufficient ventilation Before starting work ensure that the work area is outdoors or has sufficient ventilation A continuous ventilation stream is required while working The safety of the persons working must be guaranteed by the exhaust air equipment potentially leaking refrigerant must be lead away safely and drained int...

Page 9: ...ignition source when searching for refrigerant leaks under any circumstance The use of a leak detection lamp or other similar units with a naked flame is not permitted 1 Ensure that the components are installed correctly 2 Ensure that sealing materials are not changed in such a way that combustible gases or objects could penetrate into the interior of the components 3 Spare parts must correspond t...

Page 10: ...a refrigerant free environment The leak detection device must be adjusted to the lowest flammability limit LFL of the refrigerant Liquid leakage instruments are permitted for most refrigerants Chlorinated substances are the exception here as the chlorine in combination with the refrigerants can cause corrosion on the copper cables If a leak is detected all potential open ignition sources must be r...

Page 11: ... with the maintenance requirements 3 0 Guarantee As a prerequisite for any guarantee claims to be considered it is essential that the ordering party or its representative complete and return the certificate of warranty to Climia Intakt GmbH at the time when the units are purchased and commissioned The guarantee conditions are listed in the General terms and conditions of business and supply Furthe...

Page 12: ...ature each kg of air is only capable of absorbing a certain volume of water vapour Once this capacity has been reached the air is referred to as saturated and has a relative humidity RH of 100 Relative humidity is understood to mean the ratio between the current quantity of water vapour in the air and the maximum possible quantity of water vapour at the same temperature The ability of the air to a...

Page 13: ... 6 3 3 10 3 8 5 6 7 5 9 4 15 5 1 7 7 10 2 12 8 20 6 9 10 4 13 8 17 3 25 9 2 13 8 18 4 23 0 30 12 9 18 2 24 3 30 3 Water vapour condensation Because the capacity for the maximum possible volume of water vapour increases as the air is heated the volume of water vapour contained remains constant and so relative humidity falls In contrast because the capacity for the maximum possible volume of water v...

Page 14: ...e For water this is 2250 kJ kg 4 18 kJ 1kcal From this it is evident that the condensation of water vapour causes a large quantity of energy to be released If the moisture that is to be condensed is not introduced by evaporation in the room itself but from outside e g through ventilation the condensation heat released contributes to the heating of the room With drying operations a heat cycle is cr...

Page 15: ...in when the empty condensate container is re inserted The units then restart after aswitch on delay of around 3 minutes In unattended continuous operation with an external condensate connection the condensate that occurs is drained continuously via a hose connection The units have been designed for universal and straightforward air dehumidification Their compact dimensions allow the unit to be tra...

Page 16: ...Air circulation is improved if the unit is set up approx 1 m above the ground The room being dried or dehumidified must be closed to the surrounding atmosphere Avoid having opened windows and doors etc and avoid frequent entry to or exit from the room as much as possible The units may not be used in environments containing a great deal of dust or chlorine or in places with atmospheres containing a...

Page 17: ...When installing the units in extremely damp environments such as laundry rooms showers etc the unit must secured with a residual current device provided by the customer in accordance with the regulations CAUTION All cable extensions must only be used in fully unreeled or reeled off condition 10 0 Electrical wiring diagram 230V 50Hz L N BRAUN BLAU PE GRÜN GELB BLAU ROT Kompressor Kondensator Konden...

Page 18: ...uous operation with an external condensate drainage connection refer to the relevant section Control panel MAX AUTO rF SET 2 1 4 3 5 6 Power key The POWER key switches the unit on and off SET key Use the SET key to select the desired humidity in the installation room MAX status light This light indicates that the unit is in continuous operation AUTO status light These lights indicate which humidit...

Page 19: ...The Defrost mode indicator light indicates that the defrost cycle is running Adjusting units moisture The unit s dehumidification power is entirely dependent on the conditions inside the room the room temperature the relative humidity and observance of the notes in the Set up chapter The higher the room temperature and relative air humidity the higher the dehumidification power A relative humidity...

Page 20: ...utomatically Leakage control device The unit is equipped with a leakage control device to prevent damage in the event of refrigerant loss If the unit detects a leak the compressor is switched off The fan continues to operate without interruption in order to prevent an accumulation of refrigerant NOTE After being emptied the condensate container incl float must be checked for damage contamination e...

Page 21: ...ing the units cover with a plastic sheet film if necessary and store in an upright position in a sheltered and dry location The units are only permitted to be stored upright in a suitable storage location that is protected against dust and direct sunlight 12 0 Shutdown If residual moisture remains on the evaporator or water remains in the condensate container the units must only be transported in ...

Page 22: ...ntervals In accordance with the operat ing conditions the units must be checked as required but at least yearly by a specialist to ensure that they are in a condi tion that is safe to use Only clean the units with a dry or damp cloth Do not use a water jet Never use abrasive or solvent based cleaners Even with heavy contamination use only suitable cleaners Check the inlet and outlet grille for con...

Page 23: ...ing the filter in a lukewarm max 40 C soap solution Finally always rinse the filter carefully with clear water and allow to dry 7 Also check the intake grill for contamination and clean if necessary 8 Before refitting grill and filter ensure that they are fully dry and that no damage has been sustained Filter cleaning To prevent damage to the unit it is equipped with an intake grill with integrate...

Page 24: ...it is loud or condensate runs out Check whether the unit is on a stable and even base Check whether the unit is standing upright and stably Have the condensate trap or the connection nozzles checked to see whether there are dirt deposits on them This work requires the unit to be opened and must therefore only be carried out by an authorised specialist company NOTE The units work with environmental...

Page 25: ...25 CTK 190 mobile air dehumidifier ...

Page 26: ...ustration We reserve the right to modify the dimensions and design as part of the ongoing technical development process 2 1 4 3 6 5 8 10 11 31 26 24 19 21 27 36 37 41 40 39 35 22 17 14 13 33 34 38 16 23 25 32 18 20 7 12 28 42 ...

Page 27: ...croswitch 12 Condensate trap 13 Fin vaporiser 14 Fin condenser 16 Capillary 17 Support plate 18 Fan motor 19 Fan housing 20 Fan wheel 21 Protection grid 22 Condenser fan motor 23 Mains cable with plug 24 Board housing 25 Cover board housing 26 Control board 27 Operating board 28 Antifreeze sensor 31 Side covering right 32 Side covering left 33 Back wall 34 Transport handle 35 Front wall 36 Operati...

Page 28: ...d Fan function checked Air inlet grid with filter cleaned Unit checked for damage Safety devices checked All fastening screws checked Electrical safety check Test run 1 Date Signature 2 Date Signature 3 Date Signature 4 Date Signature 5 Date Signature 6 Date Signature 7 Date Signature 8 Date Signature 9 Date Signature 10 Date Signature 11 Date Signature 12 Date Signature 13 Date Signature 14 Date ...

Page 29: ...gerant quantity g 122 Min room size m2 6 GWP 3 CO2 equivalence 0 00 Power supply V Ph Hz 220 240 1 50 Max rated current consumption A 2 80 Fuse T1AL 250V Max power consumption kW 0 565 At 20 C 70 RH kW 0 42 At 15 C 60 RH kW 0 38 Max specific energy consumption SEC kWh l 0 45 At 20 C 70 RH kWh l 0 59 At 15 C 60 RH kWh l 0 91 Sound pressure level LpA 1m dB A 51 Depth mm 274 Width mm 390 Height mm 61...

Page 30: ... D 32758 Detmold Name of the CE representative Intakt GmbH Climia Klima und Wärmetechnik Niemeierstraße 13 D 32758 Detmold Equipment machinery variant Air dehumidifier Series Class CLIMIA CTK 190 Series Class Number 2180 Delegated regulations EU 2011 65 EU 2011 2014 30 EU 2014 2014 35 EU 2014 Applicable standards DIN EN 12102 1 2018 DIN EN 55014 1 2017 DIN EN 55014 2 2015 DIN EN 60335 1 2012 DIN E...

Page 31: ...31 CTK 190 mobile air dehumidifier ...

Page 32: ...Intakt GmbH Climia Klima und Wärmetechnik Niemeierstraße 13 D 32758 Detmold ...

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