Climax VM2350 Operating Manual Download Page 2

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Summary of Contents for VM2350

Page 1: ...VM2350 2500 2600S C GLOBE VALVE GRINDING AND LAPPING MACHINE OPERATING MANUAL ORIGINAL INSTRUCTIONS P N 89817 May 2017 Revision 1...

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Page 3: ...tions about CLIMAX products or services please call CLIMAX or e mail info cpmt com For quick and accurate service please provide your representative with the following Your name Shipping address Telep...

Page 4: ...Page B VM2350 2500 2600S C Operating Manual CLIMAX GLOBAL LOCATIONS...

Page 5: ...P N 89817 Rev 1 Page C CE DOCUMENTATION...

Page 6: ...act its factory representative and return the part or repaired machine shipping pre paid to the factory CLIMAX will at its option either repair or replace the defective part and or correct any defect...

Page 7: ...18 4 3 ASSEMBLYING THE UNIVERSAL CLAMPING DEVICE 19 4 4 MOUNTING THE UNIVERSAL CLAMPING DEVICE ONTO A VALVE BODY 20 4 4 1 Direct mounting 21 4 4 2 Mounting with clamps 21 4 4 3 Mounting with collar an...

Page 8: ...es 38 5 2 2 Lubricating the pneumatic drive motor 39 5 3 MAINTENANCE TASKS 39 5 3 1 Electrical tasks 39 5 3 2 Pneumatic equipment tasks 40 5 4 TROUBLESHOOTING 40 6 STORAGE AND SHIPPING 43 6 1 STORAGE...

Page 9: ...g of universal clamping device with collar band mounting system 23 4 14 Unlocking the collar band 23 4 15 Mounting of bracket 24 4 16 Adaptation of planet wheel dia 100 mm or dia 135 mm 24 4 17 Mounti...

Page 10: ...AGE A 15 240 54S N01 00 universal clamping device VM2500 VM2600 62 A 16 List of abrasives 64 A 17 240 71S N01 00 planet wheels DN 80 DN 350 65 A 18 240 73S N01 00 planet wheels DN 400 DN 500 66 A 19 2...

Page 11: ...ent checklist before set up 5 1 2 Risk assessment checklist after set up 5 2 1 Components 8 2 2 Sub component mass 10 4 1 Maximum machining diameters for planet wheels DN 80 DN 600 17 5 1 Maintenance...

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Page 13: ...tion to aid in setup operation and maintenance tasks Read this entire manual to familiarize yourself with the VM2350 2500 2600S C before attempting to set it up or operate it 1 2 SAFETY ALERTS Pay car...

Page 14: ...ne poses risks to your safety You the end user are responsible for conducting a risk assess ment of each job site before setting up and operating this machine Intended use Use this machine in accordan...

Page 15: ...enough heat to cause severe burns Pay attention to hot sur face labels and avoid contact with bare skin until the machine has cooled 1 4 MACHINE SPECIFIC SAFETY PRECAUTIONS Eye hazard This machine pro...

Page 16: ...s used the operating manual is always legible and is available in full at the Globe Valve Grinder s location the machine is operated maintained and repaired only by sufficiently qualified and authoris...

Page 17: ...n lifting and rigging operations I have taken pre cautions to keep workers away from the identified fall path I considered how this machine operates and identified the best placement for the controls...

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Page 19: ...personnel Damages attributable to normal wear and tear overload or improper handling will be excluded from warranty This operating manual is not an extension of CLIMAX s General Conditions of Sale No...

Page 20: ...grinding pressure is integrated in the upper gear housing Planet grinding and lapping wheels in the following called planet grinding wheels are used as tools The planet grinding wheels consist of a co...

Page 21: ...hine configuration with electric drive motor is started with the trigger but ton The machine spindle is rotating as long as the trigger button is being pushed For permanent operation the trigger butto...

Page 22: ...ng range VM2350 DN80 DN350 Machining range VM2500 DN80 DN500 Machining range VM2600 DN80 DN600 Submerging depth VM2350 600 mm Submerging depth VM2500 VM2600 800 mm Maximum speed electric pneumatic 700...

Page 23: ...immediately to report damaged or missing components NOTICE Keep the shipping container and all packing materials for future storage and shipping of the machine The machine ships from CLIMAX with a he...

Page 24: ...mage to other equipment by parts falling out of the case Especially during work at high levels all parts are to be secured against dropping This is also important for parts that are not directly used...

Page 25: ...P N 89817 Rev 1 Page 13 FIGURE 3 2 ACCESSORY CASE WITH UNIVERSAL CLAMPING DEVICE HERE VM2350...

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Page 27: ...n 4 Check the machine is securely mounted to the workpiece 5 Check that air hoses are routed and secured to avoid tripping entangle ment damage from hot chips or other damage should an air hose or con...

Page 28: ...cation no need for lap ping operation and grinding operation with CBN grinding discs proper screws The basic scope of supply includes the following grinding discs 5 pcs grinding discs diameter 50 mm 4...

Page 29: ...Page 17 TABLE 4 1 MAXIMUM MACHINING DIAMETERS FOR PLANET WHEELS DN 80 DN 600 FIGURE 4 1 TOOL COMPONENTS FOR PLANET GRINDING WHEEL AS SHOWN WITH PLANET WHEEL DIA 220 MM PLANET ARMS SIZE II CBN GRINDING...

Page 30: ...ounter sunk screws M5x8 8 8 Zn according to DIN 79 Make sure that the pin for transmitting the torque is locked All mating surfaces have to be cleaned prior to the assembly otherwise the accuracy will...

Page 31: ...es are aligned Clamp the sup port pipes by means of the clamping levers The sup port pipes are properly installed when the remain ing length is approximately 265 mm for VM2350 and 420 mm for VM2500 an...

Page 32: ...a centricity of the machine to the valve seat 4 4 MOUNTING THE UNIVERSAL CLAMPING DEVICE ONTO A VALVE BODY The mounting of the universal clamping device onto the valve body depends on the application...

Page 33: ...clamping device to the valve body make sure that all levers and screws are securely tightened 4 4 2 Mounting with clamps The scope of supply includes three 3 forged steel clamps for flange mounting N...

Page 34: ...ded to support the collar band shaft against the valve body In this connection the angular clamps should be slightly loose to ensure that the collar band shafts are resting against the valve body Afte...

Page 35: ...ng the lever of the collar band lock mechanism The collar band can easily be removed by pulling FIGURE 4 14 UNLOCKING THE COLLAR BAND After mounting the universal clamping device to the valve body mak...

Page 36: ...lanet wheels dia 100 mm or dia 135 mm can directly be adapted to the machine spindle After the set screw of the planet wheel is released 1 2 rotations the planet wheel can be engaged to the ball joint...

Page 37: ...eleased 1 2 rota tions the coupling can be engaged to the machine spindle Prior to opera tion the ball joint of the machine has to be lubricated with grease i e Molykote or Unimoly or similar After th...

Page 38: ...has contacted the in feed mechanism CAUTION When locating the machine into the universal clamping device it has to be firmly held by hand to avoid slipping The machine is secured against slipping whe...

Page 39: ...ton is in unlocked position before connecting to the power supply CAUTION Machines with pneumatic drive may not be used without maintenance unit filter and air lubricator The air supply line must offe...

Page 40: ...ton can be locked at the bottom of the handle After locking the trigger button can be released and the machine keeps running In addition it is possible to select the direction of the rotation cw ccw I...

Page 41: ...IC DRIVE MOTOR Pneumatic drive motor operating with the optional maintenance unit The spindle speed is activated by pushing the red safety button of the maintenance unit to its upper position The spee...

Page 42: ...ree from humidity and other particles to protect the machine against damages All air supply lines fittings etc must be provided according to the air pressure and volume requirements The grinding press...

Page 43: ...module and move machine arm up by using the ratchet of the in feed mechanism until the indicator on top of the upper gear hous ing does not indicate any grinding pressure anymore Disconnect machine fr...

Page 44: ...ne is delivered with electric and pneumatic drive motor since both drives are pre pared with a coupling Since the electric drive motor offers a rotation in both directions the coupling is secured with...

Page 45: ...ved into the drive flange 4 9 CENTERING CHUCK FOR VERTICAL GRINDING OPTIONAL In addition or as an option the machine can be delivered with a 3 jaw centring chuck assembly of chuck see manual of chuck...

Page 46: ...change the abrasives the grinding pressure has to be released and after unclamping the 3 jaw centring chuck the machine including chuck can be taken out of the valve body After changing the abrasives...

Page 47: ...P N 89817 Rev 1 Page 35 4 10 CONICAL SEATS OPTIONAL...

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Page 49: ...escribed in Table 5 1 and according to the pneumatic and electric drive manufac turers operating manuals Alternatively the machine can be sent to CLIMAX for proper maintenance Under normal circumstanc...

Page 50: ...gear of the electric drive is lubricated for life time i e there is no need of additional lubrication The gear of the pneumatic drive motor has to be disassembled and cleaned after 150 working hours...

Page 51: ...ave this service done by CLIMAX due to the experience required Before every machine operation the ball joint coupling of the machine spindle should be lubricated with grease Molykote or Unimoly GL82 K...

Page 52: ...jects and other material which are is not required for operation of the machine must be removed from the machine s operating area all liquids that might appear are removed all safety devices of the ma...

Page 53: ...The heat protection is activated Let the machine cool down As soon as the heat protection of the electric drive is deactivated let the machine run at high speed to cool down through its ventilating sy...

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Page 55: ...achine 6 1 1 Short term storage Do the following for short term storage three months or less 1 Retract the tool head from the workpiece 2 Remove the tooling 3 Remove hoses 4 Remove the machine from th...

Page 56: ...in its original ship ping container 6 3 DECOMMISSIONING To decommission the globe valve grinding and lapping machine prior to disposal remove the drive assembly from the RDU and dispose of the drive...

Page 57: ...6 240 20S N01 00 GEAR 31 FIGURE A 7 240 31S N01 00 MACHINE ARM 32 FIGURE A 8 240 32S N01 00 OUTER PIPE AND DRIVE SHAFT L 600 33 FIGURE A 9 240 33S N01 00 OUTER PIPE AND DRIVE SHAFT L 800 34 FIGURE A...

Page 58: ...Page 46 VM2350 2500 2600S C Operating Manual FIGURE A 1 ASSEMBLY...

Page 59: ...P N 89817 Rev 1 Page 47...

Page 60: ...Page 48 VM2350 2500 2600S C Operating Manual...

Page 61: ...P N 89817 Rev 1 Page 49 FIGURE A 2 240 10S N01 00 BASIC MACHINE...

Page 62: ...Page 50 VM2350 2500 2600S C Operating Manual FIGURE A 3 240 11S N01 00 ELECTRIC DRIVE 220V...

Page 63: ...P N 89817 Rev 1 Page 51 FIGURE A 4 240 13S N01 00 PNEUMATIC DRIVE...

Page 64: ...Page 52 VM2350 2500 2600S C Operating Manual FIGURE A 5 240 15S N01 00 ELECTRIC DRIVE 115V...

Page 65: ...P N 89817 Rev 1 Page 53 FIGURE A 6 240 20S N01 00 GEAR...

Page 66: ...Page 54 VM2350 2500 2600S C Operating Manual FIGURE A 7 240 31S N01 00 MACHINE ARM...

Page 67: ...P N 89817 Rev 1 Page 55 FIGURE A 8 240 32S N01 00 OUTER PIPE AND DRIVE SHAFT L 600...

Page 68: ...Page 56 VM2350 2500 2600S C Operating Manual FIGURE A 9 240 33S N01 00 OUTER PIPE AND DRIVE SHAFT L 800...

Page 69: ...P N 89817 Rev 1 Page 57 FIGURE A 10 240 41S N01 00 BALL JOINT COUPLING TYPE 15...

Page 70: ...Page 58 VM2350 2500 2600S C Operating Manual FIGURE A 11 170 10S N01 00 BALL JOINT COUPLING TYPE 15 GENERAL...

Page 71: ...P N 89817 Rev 1 Page 59 FIGURE A 12 240 51S N01 00 UNIVERSAL CLAMPING DEVICE...

Page 72: ...Page 60 VM2350 2500 2600S C Operating Manual FIGURE A 13 240 52S N01 00 STANDARD MOUNTING SYSTEM...

Page 73: ...P N 89817 Rev 1 Page 61 FIGURE A 14 240 53S N01 00 COLLAR BAND MOUNTING SYSTEM...

Page 74: ...Page 62 VM2350 2500 2600S C Operating Manual FIGURE A 15 240 54S N01 00 UNIVERSAL CLAMPING DEVICE VM2500 VM2600...

Page 75: ...P N 89817 Rev 1 Page 63 Tooling...

Page 76: ...Page 64 VM2350 2500 2600S C Operating Manual FIGURE A 16 LIST OF ABRASIVES...

Page 77: ...P N 89817 Rev 1 Page 65 FIGURE A 17 240 71S N01 00 PLANET WHEELS DN 80 DN 350...

Page 78: ...Page 66 VM2350 2500 2600S C Operating Manual FIGURE A 18 240 73S N01 00 PLANET WHEELS DN 400 DN 500...

Page 79: ...P N 89817 Rev 1 Page 67 FIGURE A 19 240 75S N01 00 PLANET WHEELS DN 500 DN 600...

Page 80: ...Page 68 VM2350 2500 2600S C Operating Manual FIGURE A 20 110 20S N01 02 PLANET ARMS...

Page 81: ...P N 89817 Rev 1 Page 69 Information for VM2350C...

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