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BB6100 Operating Manual
6.
Use existing holes if they align with slots in the spider bearing supports.
Otherwise, drill and tap new holes or weld to work piece. If holes are to be drilled
and tapped, with the spider against the work, and mark their alignment.
7.
Pull the bearing supports from the boring bar. Remove the boring bar from the
work piece.
8.
If necessary, drill and tap suitable mounting holes in the end of the work piece to
align with slots in the spider bearing supports.
9.
Mount one bearing support to the end of the work piece.
10.
Slide the boring bar through the bearing support.
11.
If the RDU is to be mounted between supports, mount it now.
12.
Make sure the RDU shaft collars are on the drive hub. See Section 3.6 on page 24
for mounting information.
13.
For mounting another end-mount bearing support, repeat steps #8 through #10. If
using an ID-mount bearing assembly, see Section 3.4 on page 19. CLIMAX
recommends no fewer than two support assemblies to obtain adequate machine
stability. The maximum recommended unsupported bar length is 5 feet (1.5 m).
See Section 3.2 on page 15.
14.
Slide the boring bar through all bearing assemblies and position axially. Use an
additional bar clamp as necessary when the bar is in a vertical orientation (see
Section 3.1 on page 15).
15.
Do the following to clamp the bearing support onto the bar:
a.
Align two setscrews in the bearing with the indentation in the bearing
ring.
b.
Adjust the bearing ring (and screws) so it is 90° to the lead screw in the
bar.
c.
Tighten the setscrews evenly until the bar is held firmly.
F
IGURE
1.
L
EAD SCREW
(
TOP
)
AND BEARING RING
(
RIGHT
)
16.
Do the following to precisely align the boring bar:
a.
Use a dial indicator and four adjusting screws to center the boring bar in
the bore.
b.
Tighten the four locking screws.
Summary of Contents for BB6100
Page 1: ...PN 57017 May 2019 Revision 3 BB6100 BORING BAR OPERATING MANUAL ORIGINAL INSTRUCTIONS ...
Page 2: ......
Page 4: ...Page B BB6100 Operating Manual CLIMAX WORLDWIDE LOCATIONS ...
Page 15: ...P N 57017 Rev 3 Page 9 2 3 Specifications and Dimensions ...
Page 16: ...Page 10 BB6100 Operating Manual ...
Page 17: ...P N 57017 Rev 3 Page 11 ...
Page 18: ...Page 12 BB6100 Operating Manual ...
Page 19: ...P N 57017 Rev 3 Page 13 ...
Page 20: ...Page 14 BB6100 Operating Manual 2 4 Axial Feed Assembly ...
Page 43: ...P N 57017 Rev 3 Page 37 ...
Page 50: ...Page 44 BB6100 Operating Manual This page is intentionally left blank ...
Page 64: ...Page 58 BB6100 Operating Manual FIGURE 13 ID MOUNT BEARING ASSEMBLY P N 54355 ...
Page 65: ...P N 57017 Rev 3 Page 59 FIGURE 14 SPIDER BEARING ASSEMBLY END SUPPORT P N 53710 ...
Page 67: ...P N 57017 Rev 3 Page 61 FIGURE 16 4 ARM END MOUNT BEARING ASSEMBLY P N 22091 ...
Page 68: ...Page 62 BB6100 Operating Manual FIGURE 17 BORING BAR CHART ASSEMBLY P N 71618 ...
Page 69: ...P N 57017 Rev 3 Page 63 FIGURE 18 BORING BAR CHART ASSEMBLY PARTS LIST P N 71618 ...
Page 70: ...Page 64 BB6100 Operating Manual FIGURE 19 MECHANICAL AXIAL FEED UNIT ASSEMBLY P N 23299 ...
Page 71: ...P N 57017 Rev 3 Page 65 FIGURE 20 MECHANICAL AXIAL FEED UNIT ASSEMBLY PARTS LIST P N 23299 ...
Page 72: ...Page 66 BB6100 Operating Manual FIGURE 21 ELECTRIC AXIAL FEED ASSEMBLY P N 41062 ...
Page 73: ...P N 57017 Rev 3 Page 67 FIGURE 22 ELECTRIC AXIAL FEED ASSEMBLY PARTS LIST P N 41062 ...
Page 74: ...Page 68 BB6100 Operating Manual FIGURE 23 ELECTRIC AXIAL FEED ASSEMBLY P N 86681 ...
Page 75: ...P N 57017 Rev 3 Page 69 FIGURE 24 MECHANICAL FEED ASSEMBLY FOR ELECTRIC AXIAL FEED P N 41064 ...
Page 77: ...P N 57017 Rev 3 Page 71 FIGURE 26 ROTATIONAL DRIVE ASSEMBLY P N 22221 ...
Page 78: ...Page 72 BB6100 Operating Manual FIGURE 27 ROTATIONAL DRIVE ASSEMBLY PARTS LIST P N 22221 ...
Page 79: ...P N 57017 Rev 3 Page 73 FIGURE 28 FACING HEAD CHART ASSEMBLY P N 75682 ...
Page 80: ...Page 74 BB6100 Operating Manual FIGURE 29 FACING HEAD CHART ASSEMBLY PARTS LIST P N 75682 ...
Page 81: ...P N 57017 Rev 3 Page 75 FIGURE 30 BORING FACING SLIDE ARM SET ASSEMBLY P N 81561 ...
Page 83: ...P N 57017 Rev 3 Page 77 FIGURE 32 BORING FACING TOOL ARM CHART ASSEMBLY P N 86638 ...
Page 85: ...P N 57017 Rev 3 Page 79 FIGURE 34 TOOL CARRIER ASSEMBLY P N 54224 ...
Page 86: ...Page 80 BB6100 Operating Manual FIGURE 35 ADJUSTABLE AXIAL NUT LEAD SCREW ASSEMBLY P N 54223 ...
Page 87: ...P N 57017 Rev 3 Page 81 FIGURE 36 BORING HEAD SOLID TOOLING P N 81246 ...
Page 89: ...P N 57017 Rev 3 Page 83 FIGURE 38 MICRO ADJUST BORING HEAD ASSEMBLY P N 79325 ...
Page 91: ...P N 57017 Rev 3 Page 85 FIGURE 40 BORING DIAMETER RANGE STACK UP BLOCKS ASSEMBLY P N 81249 ...
Page 93: ...P N 57017 Rev 3 Page 87 FIGURE 42 TOOL CARRIER ASSEMBLY P N 22377 ...
Page 94: ...Page 88 BB6100 Operating Manual FIGURE 43 TORQUE ARM ASSEMBLY P N 22604 ...
Page 95: ...P N 57017 Rev 3 Page 89 FIGURE 44 SCREW ASSEMBLY P N 55564 ...
Page 97: ...P N 57017 Rev 3 Page 91 8 SCHEMATICS ...
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Page 99: ...P N 57017 Rev 3 Page 93 FIGURE 45 ELECTRIC FEED CONTROLLER ASSEMBLY P N 42368 ...
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Page 101: ...P N 57017 Rev 3 Page 95 9 SDS ...
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