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Climax 96229 Operating Manual Download Page 15

P/N 98061, Rev. 2

Page 1

1

INTRODUCTION

IN THIS CHAPTER:

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- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

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1.1

H

OW

TO

USE

THIS

MANUAL

This manual describes information necessary for the setup, operation, mainte-
nance, storage, shipping, and decommissioning of the TAT-SRV.

The first page of each chapter includes a summary of the chapter contents to help
you locate specific information. The appendices contain supplemental product
information to aid in setup, operation, and maintenance tasks.

Read this entire manual to familiarize yourself with the TAT-SRV before attempt-
ing to set it up or operate it.

1.2

S

AFETY

ALERTS

Pay careful attention to the safety alerts printed throughout this manual. Safety
alerts will call your attention to specific hazardous situations that may be encoun-
tered when operating this machine.

Examples of safety alerts used in this manual are defined here

1

:

DANGER

indicates a hazardous situation which, if not avoided,

WILL

result in

death or severe injury.

WARNING

indicates a hazardous situation which, if not avoided,

COULD

result in

death or severe injury.

1. For more information on safety alerts, refer to

ANSI/NEMA Z535.6-2011, Product

safety Information in Product Manuals, Instructions, and Other Collateral Materials

.

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Summary of Contents for 96229

Page 1: ...TAT SRV TURN AROUND TESTER FOR SAFETY RELIEF VALVES WITH OPTIONAL HYDROSTATIC CIRCUIT OPERATING MANUAL ORIGINAL INSTRUCTIONS P N 98061 February 2021 Revision 2 ...

Page 2: ......

Page 3: ...ns about CLIMAX products or services please call CLIMAX or e mail info cpmt com For quick and accurate service please provide your representative with the following Your name Shipping address Telephone number Machine model Serial number if applicable Date of purchase CLIMAX World Headquarters 2712 East 2nd Street Newberg Oregon 97132 USA Telephone worldwide 1 503 538 2815 Toll free North America 1...

Page 4: ...Page B 7912 A1 Operating Manual CLIMAX GLOBAL LOCATIONS ...

Page 5: ...P N 98061 Rev 2 Page C CE DOCUMENTATION ...

Page 6: ...Page D 7912 A1 Operating Manual CE DOCUMENTATION ...

Page 7: ...actory representative and return the part or repaired machine shipping pre paid to the factory CLIMAX will at its option either repair or replace the defective part and or correct any defect in the labor performed both at no charge and return the part or repaired machine shipping prepaid These warranties do not apply to the following Damage after the date of shipment not caused by defects in mater...

Page 8: ...Page F 7912 A1 Operating Manual This page intentionally left blank ...

Page 9: ...rvice vehicle 16 3 3 2 Strapping the test stand to a service vehicle 16 3 4 FILLING THE RESERVOIRS AND LUBRICATOR 17 3 5 CONNECTING AIR FROM THE SOURCE 17 3 5 1 High pressure sources for testing 17 3 6 CLAMPING PROCEDURE 18 4 OPERATION 21 4 1 PRE OPERATION CHECKS 21 4 2 CONDUCTING HYDROSTATIC TESTS ONLY WITH TAT SRV PLUS 22 4 2 1 Purging the system with water 22 4 2 2 Hydrostatic test 22 4 2 3 Adj...

Page 10: ...GE 5 MAINTENANCE 27 5 1 MAINTENANCE CHECKLIST 27 5 2 TROUBLESHOOTING 27 6 STORAGE AND SHIPPING 29 6 1 STORAGE 29 6 1 1 Short term storage 29 6 1 2 Long term storage 29 6 2 SHIPPING 30 6 3 DECOMMISSIONING 30 APPENDIX A ASSEMBLY DRAWINGS 31 APPENDIX B SCHEMATICS 65 APPENDIX C SDS 69 ...

Page 11: ...7861 43 A 13 Console assembly parts list 1 P N 97861 44 A 14 Console assembly parts list 2 P N 97861 45 A 15 TAT SRV 1 25 mm sub assembly P N 97998 46 A 16 TAT SRV without hydro assembly front detail P N 98222 47 A 17 TAT SRV without hydro assembly back detail 1 P N 98222 48 A 18 TAT SRV without hydro assembly back detail 2 P N 98222 49 A 19 TAT SRV assembly with hydro parts list P N 98222 50 A 20...

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Page 13: ...V labels 6 2 1 Upper console control identification 10 2 2 Lower console controls identification 11 2 3 Specifications 13 3 1 Lifting and securing point identification 16 3 2 Hydraulic load chart for flanged valves 19 5 1 Maintenance intervals and tasks 27 A 1 O rings kit P N 90025 62 A 2 Spare parts kit P N 91731 62 A 3 RTJ adapters kit P N 99936 63 ...

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Page 15: ...to aid in setup operation and maintenance tasks Read this entire manual to familiarize yourself with the TAT SRV before attempt ing to set it up or operate it 1 2 SAFETY ALERTS Pay careful attention to the safety alerts printed throughout this manual Safety alerts will call your attention to specific hazardous situations that may be encoun tered when operating this machine Examples of safety alert...

Page 16: ...e end user are responsible for conducting a risk assess ment of each job site before setting up and operating this machine Intended use Use this machine in accordance with the instructions and precautions in this manual Do not use this machine for any purpose other than its intended use as described in this manual Personal protective equipment Always wear appropriate personal pro tective gear when...

Page 17: ...emicals or radiation may be present Pressurization Do not over pressurize the valve test system beyond the limits described in this manual and on machine labels Test gauges Do not use any gauge above its rating Do not remove test gauges while the system is pressurized Utility service requirements Do not exceed the pressure ratings stated in this manual and on the machine labels WARNING This machin...

Page 18: ...high pressure water testing iden tifying one or more hazards that must be addressed is typical When performing the on site risk assessment it is important to consider the valve tester and the workpiece as a whole WARNING High pressure valve testing may result in the sudden unexpected release of stored energy with the potential to cause property damage or personnel injury Potential hazards may incl...

Page 19: ...y fluid escape or workpiece fragmentation and have installed appropriate protective barriers I read the machine assembly instructions Section 3 and took inventory of all the items required but not supplied Section 2 5 I considered how this machine operates and identified the best placement for the controls cabling and the operator I evaluated and mitigated any other potential risks specific to my ...

Page 20: ...1 3 TAT SRV LABELS P N 29154 ID plate P N 59033 Label center of balance P N 79328 Warning label read the operat ing manual P N 80905 Warning label hand crush hazard P N 81008 Warning label wear ear and eye protection P N 82144 Warning label danger use cau tion P N 90160 Warning label high pressure water release hazard P N 89497 Warning label do not exceed the maximum pres sure rating of the valve ...

Page 21: ...ning label do not release the clamp the valve is pres surized P N 89499 Warning label do not lift with valve clamped P N 89500 Warning label tip over hazard P N 89548 Warning label do not plug P N 90533 Label clamp arm shipping strap P N 90585 Label Calder TAT P N 90595 Label Calder Turn Around Tester TABLE 1 3 TAT SRV LABELS ...

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Page 23: ...ld cause severe damage to the machine and injure personnel 2 1 FEATURES AND COMPONENTS The TAT SRV is a valve testing system that hydraulically clamps and seals flanged valves for water and high pressure air or nitrogen testing Principal components of the TAT SRV include Test console this controls the test pressure of the valve being tested Clamp fixture this holds the valve being tested and maint...

Page 24: ...ESSURE GAUGE V 03 VESSEL DIVERTER VALVE PCV 06 GAS SUPPLY PRESSURE REGULATOR V 05 SEAL PLATE BLOCK VALVE V 04 VESSEL OUTLET BLOCK VALVE TABLE 2 1 UPPER CONSOLE CONTROL IDENTIFICATION Console label Function PCV 02 Water supply pressure control for TAT SRV Plus only PI 03 Clamp pressure gauge PI 02 Test pressure gauge PI 01 Vessel pressure gauge PCV 04 Clamp pressure control V 03 Vessel diverter val...

Page 25: ... PSI 5 BAR MAX AIR INLET 100 150 PSI 7 10 BAR AIR INLET 6 000 PSI 413 BAR MAXIMUM 1 3 2 4 5 6 TABLE 2 2 LOWER CONSOLE CONTROLS IDENTIFICATION Number Console label Component 1 V 01 Air supply valve 2 Air inlet 100 150 psi 7 10 bar 3 V 07 Water supply valve 4 For the standard TAT SRV model P N 98222 Water inlet connection 70 psi 5 bar maximum 5 Air lubricant fill 6 Air inlet 6 000 psi 413 bar maximu...

Page 26: ...Page 12 7912 A1 Operating Manual FIGURE 2 3 TAT SRV DIMENSIONS DIMENSIONAL DETAIL SCALE 1 14 24 12 31 25 48 00 42 85 71 00 ...

Page 27: ... AW 46 Air tool oil general purpose such as AW 32 Lock out tag out device High pressure gas supply A machinist s square Water source 70 psi maximum TABLE 2 3 SPECIFICATIONS Safety relief valves SRVs All other valves Test media Air or nitrogen see notice below Water Ambient operating temperature 0 130 F 17 54 C 0 130 F 17 54 C Maximum test pressure 6 000 psi 413 bar 6 000 psi 413 bar Maximum hydrau...

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Page 29: ... SRV 3 1 RECEIPT AND INSPECTION Your CLIMAX product was inspected and tested prior to shipment and packaged for normal shipment conditions CLIMAX does not guarantee the condition of your machine upon delivery When you receive your CLIMAX product perform the following receipt checks 1 Inspect the shipping containers for damage 2 Check the contents of the shipping containers against the included inv...

Page 30: ...ng the test stand to a service vehicle When the test stand must be permanently installed on a vehicle use the holes on each end of the base frame as identified in Figure 3 1 to bolt it down to the vehi cle 3 3 2 Strapping the test stand to a service vehicle When the stand is moved to a test site attaching straps around the forklift pockets is required for safety during transport TABLE 3 1 LIFTING ...

Page 31: ...has an air filter with a 1 2 13 mm NPT air inlet TIP Use the backing wrench when tightening the fitting Connect the shop air to the shop air inlet at 100 150 psi 6 9 10 3 bar NOTICE In the event of valve malfunction the operator may need to shut off the shop air at the source instead of the console to avoid potential equipment or valve damage 3 5 1 High pressure sources for testing The right side ...

Page 32: ...e the clamp arms in until they securely engage with the flange 5 Check that the clamp pressure control regulator is turned counter clock wise until it stops 6 On the clamp fixture console lock the clamp release valve 7 Open the air supply valve 8 Turn the clamp pressure regulator clockwise while monitoring the clamp pressure gauge until the correct pressure is achieved as listed in Table 3 2 on pa...

Page 33: ...t WARNING Check Table 3 2 for recommended clamping pressures Excess clamp pressures may damage the workpiece and machine and may result in serious personnel injury If the valve flange does not seal against the seal plate refer to Section 5 2 on page 31 for troubleshooting before increasing the clamp pressure TABLE 3 2 HYDRAULIC LOAD CHART FOR FLANGED VALVES ...

Page 34: ...ssures listed in Table 3 2 due to the valve material intended operating temperature and potential other factors Refer to the valve manufacturer s specifications for the correct testing pressure Failure to do this could result in property damage or personnel injury Determine the correct hydraulic load by following these steps with Table 3 2 1 Locate the size of the valve to be tested in the valve n...

Page 35: ... Table 1 2 on page 5 2 Check that the work area is clear of non essential personnel and equipment 3 Check that the test pressure gauges show 0 psi bar 4 Check that the following valves are in the specified positions Seal plate drain valve and clamp release valve are in the open position Clamp pressure control is turned counter clockwise until it stops Vessel diverter valve is in the drain position...

Page 36: ...he vessel outlet block valve and the seal plate drain valve 2 Open the seal plate block valve 3 Open the air supply valve 4 Turn the water supply pressure control clockwise while monitoring the test pressure to check that no pressure builds up 5 After no more bubbles emerge from the seal plate turn the water supply pressure control counter clockwise to zero 4 2 2 Hydrostatic test Do the following ...

Page 37: ... 4 3 CONDUCTING A HIGH PRESSURE AIR OR NITROGEN TEST 4 3 1 Purging the vessel and system of water Do the following to purge the vessel of water referring to Figure 2 1 on page 10 1 Clamp the blind flange on the seal plate see Section 3 6 on page 18 2 Turn the vessel diverter valve upward 3 Open the seal plate drain valve 4 Open the vessel outlet block valve and the seal plate block valve 5 Adjust ...

Page 38: ...t test pressure gauge shows 0 psi bar 4 Unclamp the valve and reposition as necessary following the steps in Sec tion 4 5 4 4 CONDUCTING AN AIR OR NITROGEN OVER WATER TEST Do the following to run an air or nitrogen over water test referring to Figure 2 1 on page 10 and Figure 2 2 on page 11 1 Clamp the valve into the machine following the steps in Section 3 6 on page 18 2 Close the seal plate bloc...

Page 39: ...pressure and vessel pressure gauges show 0 psi bar NOTICE The TAT SRV turn around tester for safety relief valves is equipped with a safety interlock system to reduce the likelihood of releasing clamp pressure from the valve under test while the test pressure circuit is pressurized The interlock system is equipped with air cylinders under the clamp drain valve that sense test pressure and pop up t...

Page 40: ...mping the cover and obtaining 250 psi 17 bar NOTICE Once pressure is established do not release the clamp pressure but turn the clamp pressure regulator to minimum 3 Check that there is still clamp pressure holding the seal plate cover in place once the air supply is removed from the test stand 4 Thread the shipping strap around the handles of the clamp arms to keep the arm over the seal plate cov...

Page 41: ...ssor has minimum cfm requirements to prevent heating or excessive moisture in the air system TABLE 5 1 MAINTENANCE INTERVALS AND TASKS Interval Task Before each use Inspect the testing unit including all hose connections inlet supply lines and outlet lines Check the o rings on the seal plates for cracks or nicks Replace if necessary During use Check the lubricator to ensure one drip to every 25 st...

Page 42: ...g Manual WARNING To minimize the risk of damage to the machine workpiece and personnel injury use technical judgment and discretion when increasing the clamping pressure above the recommendations listed in Table 3 2 on page 19 ...

Page 43: ...ge three months or less 1 Purge the system of water referring to Section 4 3 1 on page 23 2 Remove the tooling 3 Remove the hoses 4 Cap the ports 5 Remove o rings in the seal plate 6 Remove the workpiece from the machine 7 Spray all unpainted surfaces with LPS 2 to prevent corrosion 8 Store the turn around tester for safety relief valves in its original shipping box 6 1 2 Long term storage Do the ...

Page 44: ... s legs are adjusted to the lowest height see Section 4 6 on page 26 6 3 DECOMMISSIONING To decommission the TAT SRV before disposal remove the air tool oil and hydraulic fluid before dismantling machine components Refer to Appendix A for component assembly information ...

Page 45: ...URE A 15 TAT SRV 1 25 MM SUB ASSEMBLY P N 97998 46 FIGURE A 16 TAT SRV WITHOUT HYDRO ASSEMBLY FRONT DETAIL P N 98222 47 FIGURE A 17 TAT SRV WITHOUT HYDRO ASSEMBLY BACK DETAIL 1 P N 98222 48 FIGURE A 18 TAT SRV WITHOUT HYDRO ASSEMBLY BACK DETAIL 2 P N 98222 49 FIGURE A 19 TAT SRV ASSEMBLY WITH HYDRO PARTS LIST P N 98222 50 FIGURE A 20 CONSOLE ASSEMBLY DETAIL A P N 98223 51 FIGURE A 21 CONSOLE ASSEM...

Page 46: ...HYDRO FRONT DETAIL P N 96229 FRONT DETAIL SCALE 1 10 41 39 1 29 28 26 22 35 3 40 33 30 51 51 NOTES 1 REFER TO 97964 SCHEMATIC FOR DESIGN PRESSURE OF SYSTEM 6000 PSI MAXIMUM 2 DESIGN TEMPERATURE AND OPERATING TEMPERATURE RANGE OF THIS MACHINE IS 0 F 18 C 130 F 55 C 52 ...

Page 47: ...P N 98061 Rev 2 Page 33 FIGURE A 2 TAT SRV ASSEMBLY WITH HYDRO BACK DETAIL P N 96229 BACK DETAIL SCALE 1 10 50 28 45 10 42 3 ...

Page 48: ...Page 34 7912 A1 Operating Manual FIGURE A 3 TAT SRV ASSEMBLY WITH HYDRO BACK DETAIL 2 P N 96229 EXPLODED VIEW DETAIL SCALE 1 14 44 24 20 35 23 22 32 36 50 45 38 ...

Page 49: ... X 4 L POLYPROPYLENE 90000 1 24 NOT SHOWN KIT TAT 8 25T SEAL PLATE 1 5 8 O RINGS 90025 1 25 LABEL CAUTION CLAMP ARM SHIPPING STRAP 90533 1 26 SCREW 10 24 X 3 4 BHCS SS 90567 12 27 LABEL CALDER TURN AROUND TESTER TAT 6 X 13 90585 2 28 LABEL CALDER TURN AROUND TESTER TAT 2 75 X 19 5 90595 3 29 PLATE MASS CE 1 0 X 1 0 KG ADHESIVE BACKED 91217 1 30 FTG ELBOW SS JIC 6F X JIC 6M 94742 1 31 CYLINDER HYD ...

Page 50: ...DETAIL A SCALE 1 4 A 22 2 30 112 46 107 21 16 12 16 20 96 36 26 118 88 102 86 117 107 94 ADD 6 INCHES OF 73786 NOTES 1 REFER TO 97964 SCHEMATIC FOR DESIGN PRESSURE OF SYSTEM 6000 PSI MAXIMUM 2 DESIGN TEMPERATURE AND OPERATING TEMPERATURE RANGE OF THIS MACHINE IS 0 F 18 C 130 F 55 C ...

Page 51: ...ge 37 FIGURE A 6 CONSOLE ASSEMBLY DETAIL B AND C P N 97861 DETAIL B SCALE 1 4 2 INSTANCES DETAIL C SCALE 1 2 3 INSTANCES B C 114 23 48 29 10 10 29 83 39 41 41 111 71 31 80 72 70 69 59 28 101 61 111 53 54 47 42 98 98 123 ...

Page 52: ...FIGURE A 7 CONSOLE ASSEMBLY INTERIOR P N 97861 CONSOLE ASSEMBLY SCALE 1 5 38 87 52 17 23 97 93 75 32 57 17 56 49 45 52 45 89 78 17 76 87 124 4 4 4 105 60 104 110 84 48 84 23 17 45 89 78 76 58 50 43 100 6 40 6 47 60 17 109 34 110 17 60 ...

Page 53: ...P N 98061 Rev 2 Page 39 FIGURE A 8 CONSOLE ASSEMBLY DETAIL E P N 97861 DETAIL E SCALE 1 4 E 64 1 7 85 25 55 55 55 55 5 5 125 61 99 105 99 111 111 111 111 111 122 113 92 64 121 91 3 32 81 ...

Page 54: ...Page 40 7912 A1 Operating Manual FIGURE A 9 CONSOLE HOSE ASSEMBLY P N 97861 73 85 18 44 44 33 11 79 3 5 9 116 81 90 14 14 5 14 LENGTH 13 LENGTH 18 LENGTH 22 LENGTH 21 LENGTH 35 LENGTH 18 7 35 30 13 5 ...

Page 55: ...P N 98061 Rev 2 Page 41 FIGURE A 10 CONSOLE LOW PRESSURE HOSE ASSEMBLY P N 97861 LOW PRESSURE HOSE ASSEMBLY SCALE 1 5 29 14 14 10 14 30 10 14 62 14 30 15 67 62 63 5 29 82 ...

Page 56: ... Operating Manual FIGURE A 11 CONSOLE 6 KSI HOSE ASSEMBLY AND DETAIL H P N 97861 DETAIL H SCALE 1 4 6 KSI HOSES PURPLE SCALE 1 10 H 104 104 HOSE TO DRAIN 24 24 115 77 104 34 110 23 109 77 36 77 106 92 104 68 88 65 104 ...

Page 57: ...P N 98061 Rev 2 Page 43 FIGURE A 12 CONSOLE INTERLOCK ASSEMBLY P N 97861 INTERLOCK ASSEMBLY SCALE 1 2 17 76 78 78 57 32 89 78 75 74 60 83 4 ...

Page 58: ...L BRASS 81917 4 30 LABEL WARNING GENERAL DANGER GRAPHIC 1 30 X 1 13 82144 1 31 WASHER 10 FLTW SS 82685 4 32 HOSE LOW PRESSURE PUSH LOK 1 2 ID 82847 127 33 FTG BULKHEAD 1 4 NPTF X 3 8 TUBE 83373 1 34 FTG COUPLING 1 2 NPTF X 1 2 NPTF 83419 1 35 NUT 3 8 16 HEX FLANGED SERRATED SS 83559 8 36 FTG HEX NIPPLE 1 4 NPTM 83714 1 37 TUBE MALE ELBOW 3 8 TUBE X 1 4 MNPT 83801 1 38 GAUGE DIGITAL PRESSURE PEEK H...

Page 59: ... 4M STEEL WITH NUT 94751 1 92 TUBE 3 8 7912 2 96254 1 93 MOUNTING BASE ACCUMULATOR 6K 2 5 15 GAL 6000 PSI 96281 1 94 FTG ADAPTER 1 NPTM X JIC 16M SS 10 KSI 96285 1 95 GROMMET 2 1 4 ID X 3 OD X 2 1 2 HOLE 1 4 PANEL THICKNESS RUBBER 96296 2 96 FTG BRANCH TEE 1 4 NPTM X 1 4 NPTF X 1 4 NPTF SS 96305 1 97 LABEL WARNING NOT A LIFT POINT ROUND 1 5 96384 2 98 SCREW 1 4 28 X 1 2 BHSCS 97228 4 99 FTG CHECK ...

Page 60: ...N P N QTY ITEM FTG NIPPLE 1 NPTM X 1 NPTM SS 79935 5 1 FTG ADAPTER PIPE 1 NPTM X 1 2 NPTF 91977 2 2 FTG TEE 1 NPTF SS 92023 2 3 FTG ELBOW 1 NPTF X 1 NPTF 90 DEG SS 95334 2 4 FTG ADAPTER 4 JICM X 1 2 NPTM SS 97829 2 5 VALVE BALL 2 WAY 1 NPTF 6KSI PANEL MOUNTED 88 BORE 97833 2 6 6 3 6 3 4 4 2 5 2 5 1 1 1 1 1 ...

Page 61: ...P N 98061 Rev 2 Page 47 FIGURE A 16 TAT SRV WITHOUT HYDRO ASSEMBLY FRONT DETAIL P N 98222 FRONT DETAIL SCALE 1 10 30 37 1 21 20 18 15 25 3 29 23 38 ...

Page 62: ...Page 48 7912 A1 Operating Manual FIGURE A 17 TAT SRV WITHOUT HYDRO ASSEMBLY BACK DETAIL 1 P N 98222 BACK DETAIL SCALE 1 10 20 9 31 3 ...

Page 63: ...P N 98061 Rev 2 Page 49 FIGURE A 18 TAT SRV WITHOUT HYDRO ASSEMBLY BACK DETAIL 2 P N 98222 EXPLODED VIEW DETAIL SCALE 1 14 14 25 16 15 22 26 28 24 ...

Page 64: ...AUTION CLAMP ARM SHIPPING STRAP 90533 1 18 SCREW 10 24 X 3 4 BHCS SS 90567 12 19 LABEL CALDER TURN AROUND TESTER TAT 6 X 13 90585 2 20 LABEL CALDER TURN AROUND TESTER TAT 2 75 X 19 5 90595 3 21 CYLINDER HYD 15 TON 6 1 8 STROKE SINGLE ACTING 95320 3 22 TABLE TOP TAT SRV 95406 1 23 TOP PLATE TAT SRV 95417 1 24 SEAL PLATE TAT SRV 96030 1 25 FTG ADAPTER 1 NPTM X JIC 16M SS 10 KSI 96285 1 26 NOT SHOWN ...

Page 65: ...8223 DETAIL A SCALE 1 4 A 21 2 29 102 45 98 20 15 12 15 19 91 35 25 108 83 96 81 107 98 89 113 87 NOTES 1 REFER TO 97964 SCHEMATIC FOR DESIGN PRESSURE OF SYSTEM 6000 PSI MAXIMUM 2 DESIGN TEMPERATURE AND OPERATING TEMPERATURE RANGE OF THIS MACHINE IS 0 F 18 C 130 F 55 C ...

Page 66: ...rating Manual FIGURE A 21 CONSOLE ASSEMBLY DETAIL B AND C P N 98223 DETAIL B SCALE 1 4 2 INSTANCES DETAIL C SCALE 1 2 3 INSTANCES B C 104 22 47 28 10 78 38 40 40 113 68 30 76 69 67 66 58 27 95 60 113 52 53 46 41 93 93 115 ...

Page 67: ...RE A 22 CONSOLE ASSEMBLY INTERIOR P N 98223 CONSOLE ASSEMBLY SCALE 1 5 37 82 51 16 22 92 88 72 31 56 16 55 48 44 51 44 84 75 16 73 82 124 4 4 4 114 59 97 101 79 47 79 22 16 44 84 75 73 57 49 42 94 7 39 7 46 59 16 100 33 101 16 59 ...

Page 68: ...Page 54 7912 A1 Operating Manual FIGURE A 23 CONSOLE ASSEMBLY DETAIL E P N 98223 DETAIL E SCALE 1 4 E 1 8 80 24 54 54 54 54 5 5 125 60 6 114 6 113 113 113 113 113 112 103 87 61 111 86 26 18 ...

Page 69: ...P N 98061 Rev 2 Page 55 FIGURE A 24 CONSOLE HOSE ASSEMBLY P N 98223 70 80 17 43 11 3 5 9 106 77 85 13 5 13 LENGTH 22 LENGTH 23 8 34 5 32 29 14 LENGTH 31 LENGTH 17 ...

Page 70: ...12 A1 Operating Manual FIGURE A 25 CONSOLE 3 KSI AND 6 KSI HOSE ASSEMBLY P N 98223 6 KSI HOSES PURPLE SCALE 1 8 105 64 102 50 110 97 110 87 97 23 23 105 74 97 33 101 22 100 74 3 KSI HOSES ORANGE 87 97 62 83 65 97 ...

Page 71: ...P N 98061 Rev 2 Page 57 FIGURE A 26 CONSOLE INTERLOCK ASSEMBLY P N 98223 INTERLOCK ASSEMBLY SCALE 1 2 16 73 75 75 56 31 84 75 72 71 59 78 4 ...

Page 72: ... LABEL WARNING GENERAL DANGER GRAPHIC 1 30 X 1 13 82144 1 30 WASHER 10 FLTW SS 82685 2 31 HOSE LOW PRESSURE PUSH LOK 1 2 ID 82847 93 32 FTG BULKHEAD 1 4 NPTF X 3 8 TUBE 83373 1 33 FTG COUPLING 1 2 NPTF X 1 2 NPTF 83419 1 34 NUT 3 8 16 HEX FLANGED SERRATED SS 83559 8 35 FTG HEX NIPPLE 1 4 NPTM 83714 1 36 TUBE MALE ELBOW 3 8 TUBE X 1 4 MNPT 83801 1 37 GAUGE DIGITAL PRESSURE PEEK HOLD 1 4 NPTM 10KSI ...

Page 73: ...T 94751 2 87 TUBE 3 8 7912 2 96254 1 88 MOUNTING BASE ACCUMULATOR 6K 2 5 15 GAL 6000 PSI 96281 1 89 FTG ADAPTER 1 NPTM X JIC 16M SS 10 KSI 96285 1 90 GROMMET 2 1 4 ID X 3 OD X 2 1 2 HOLE 1 4 PANEL THICKNESS RUBBER 96296 2 91 FTG BRANCH TEE 1 4 NPTM X 1 4 NPTF X 1 4 NPTF SS 96305 1 92 LABEL WARNING NOT A LIFT POINT ROUND 1 5 96384 2 93 FTG CHECK VALVE 1 4 NPTF 6 KSI SS 97386 1 94 CONSOLE TEST SYSTE...

Page 74: ...S 83139 1 2 FTG ADAPTER PIPE 1 NPTM X 1 2 NPTF 91977 2 3 FTG TEE 1 NPTF SS 92023 2 4 FTG ELBOW 1 NPTF X 1 NPTF 90 DEG SS 95334 2 5 FTG CHECK VALVE 1 4 NPTF 6 KSI SS 97386 1 6 FTG ADAPTER 4 JICM X 1 2 NPTM SS 97829 1 7 VALVE BALL 2 WAY 1 NPTF 6KSI PANEL MOUNTED 88 BORE 97833 2 8 FTG BARB 1 4 NPTM X 1 2 HOSE BRASS 98336 1 9 98331 TAT SRV VALVE SUBASSEMBLY ONE INCH W CHECK REV A 8 4 8 4 5 5 3 7 3 1 1...

Page 75: ...CS SS 82666 2 2 SCREW 5 16 18 X 5 8 SHCS SS 84986 2 3 SCREW 1 2 13 X 1 SHCS 316 STAINLESS 85923 4 4 BLOCK CONTACT CLAMP ARM 89421 1 5 SPACER 1 2 ID X 1 OD X 1 L ACETAL 89483 1 6 PLATE CLAMP ARM QUICKSET SRV 96983 1 7 CLAMP ARM STANDARD TAT SRV 97982 1 8 SHOE CLAMP ARM TAT SRV 98034 2 9 PULL HANDLE SS TAT SRV CLAMP ARM 98036 1 10 SCREW 1 2 13 X 1 1 2 HHCS SS FLANGED 98075 1 11 2 6 1 10 3 3 4 4 9 8 ...

Page 76: ...ID X 9 1 8 OD X 3 16 W NITRILE 90 DUROMETER 2 372 2 90026 O RING 1 7 8 ID X 2 1 8 OD X 1 8 W NITRILE 90 DUROMETER 2 225 2 90027 O RING 2 5 8 ID X 2 7 8 OD X 1 8 W NITRILE 90 DUROMETER 2 231 2 TABLE A 2 SPARE PARTS KIT P N 91731 Part number Description Quantity 40920 SP ELEMENT PARKER AIR SEPARATOR 2 64446 OIL HYDRAULIC 5 GALLON 76 UNAX AW 32 1 77881 GAUGE PRESSURE 4 INCH 160 PSI 1 4 NPTM BOTTOM MO...

Page 77: ...1 RTJ CLAMP PRESSURE CHART TABLE A 3 RTJ ADAPTERS KIT P N 99936 Part number Description Quantity 100004 SEAL PLATE TAT RTJ R29 AND R37 1 100071 SEAL PLATE TAT RTJ R31 AND R36 1 100741 CRATE 12 5 ID X 12 5 ID X 5 ID ECORRCRATE W SPACER 1 ...

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Page 79: ...P N 98061 Rev 2 Page 65 APPENDIX B SCHEMATICS Schematics list FIGURE B 1 SCHEMATIC P N 97964 66 FIGURE B 2 SCHEMATIC P N 98245 67 ...

Page 80: ...Page 66 7912 A1 Operating Manual FIGURE B 1 SCHEMATIC P N 97964 ...

Page 81: ...P N 98061 Rev 2 Page 67 FIGURE B 2 SCHEMATIC P N 98245 ...

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Page 83: ...P N 98061 Rev 2 Page 69 APPENDIX C SDS Contact CLIMAX for the current list of Safety Data Sheets ...

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